Disaster Safety Review 2013 Vol. 2 | Page 9

Most of the effects are detrimental to ensuring robust sealing of the shingle tabs. • It was invariably difficult to get the shingle tabs to develop a robust seal when the conditioning was limited to the temperature range and exposure time specified for preparing samples to be evaluated using the ASTM D 3161 test. • More work is needed to ensure that this test protocol produces products that are robust enough to perform their intended function after being subjected to variations that occur as the products progress along the supply chain as well as potential installation imperfections and irregularities that may arise even if the product is installed following the manufacturer’s installation guidance. This should include assessment of likely improvements in initial weak seals that are likely to occur as the shingles are naturally heated to higher temperatures during summer months. • Large granules embedded in the adhesive strips of some products, fine particles used to keep the shingle ribbon from sticking to rollers in other products and installation issues kept a number of products/ samples from developing robust sealing of the entire shingle on a particular test specimen even when the conditioning temperature was increased beyond those specified in ASTM D 3161. throughout most of the U.S.) and poor sealing was eliminated for the few shingle tabs that still did not seal well (by surface nailing down the tab along the sealant strip), many of the shingle products were capable of resisting winds in excess of 110 mph for two hours. Several specimens withstood wind speeds, generated using the ASTM D 3161 test method, between 140 and 160 mph for a full two hours. • Once a robust seal was created, shingle tabs that partially or completely lifted frequently exhibited failures within the shingle itself rather than having the sealant material fail. Some shingles exhibited cracking along the sealant strip where the tip of the shingle tab folded back. These performance observations indicate clear physical limits for these shingles regardless of sealant type, strength or condition. These kinds of limits are not currently recognized in the ASTM performance protocols; but, they would likely be classified as failures in post-event assessments. • Protocols for verification of shingle sealing and for retrofitting to seal any shingles that remain partially or completely unsealed after installation on homes and businesses are needed to ensure improved performance of most existing asphalt shingle products in real-world applications. • Polymer modified asphalt composition shingles may be able to survive sealing failure without damage to the shingle that necessitates replacement. This may be an acceptable alternative to ensuring complete robust seals on all shingles provided the assembly is able to keep water out and products are not damaged as a result of the shingles lifting. CONCLUSION Ensuring that the tabs on shingles develop robust seals to the tops of shingles below and are kept well-sealed throughout the time they are on the roof is critical to enhancing the wind performance of most asphalt composition shingles on the market today. Durable shingles that can survive loss of seal to the shingle below without needing to be replaced, and are part of an assembly that ensures water does not enter the building, may provide an attractive alternative to requiring complete sealing of all shingles. PHYSICAL LIMITS AND REAL-WORLD PERFORMANCE ASSURANCE • When robust seals were produced by conditioning shingles at higher temperatures than specified in the ASTM standards (shingle temperatures that are routinely exceeded during summer months © Insurance Institute for Business & Home Safety Bubbling of the shingle surface at a high wind speed (130 mph) when wind pressure built up under the shingles. Note the fish mouth lifting of the middle of the shingle at the lower RHS of the specimen where the tab had not sealed well for a distance in the middle. Disaster Safety Review | 2013 9