Disaster Safety Review 2013 Vol. 2 | Page 8

is the highest rating possible, is rated for 150 mph. Shingles that pass ASTM D 3161 with 110 mph winds almost always also receive an “H” rating using ASTM D 7158. OBSERVATIONS AND TAKEAWAYS TEST PROTOCOL • The ASTM D 3161 test, which subjects shingles to 110 mph winds for a period of two hours, represents a severe test, both because of the constraints on the conditioning of the specimens and because it subjects the shingles and the sealants to a two-hour continuous loading. • Current standards are used to test products pulled from production or inventory at the manufacturing plant. In a way, the conditioning protocol has been designed to reflect “worst case” scenarios for products pulled at the factory. Failure of the product is also simply defined as complete lifting of a shingle tab within the specimen. • IBHS tests of products included the effects of handling and storage as the shingles moved from the factory to the laboratory. The fact that only one product out of the 11 tested, sealed well enough to pass the ASTM D 3161 test at 110 mph after it was conditioned with temperatures between 135 degrees F and 140 degrees F, as required in the test standards, illustrates the potential sensitivity of the products when conditioning is limited to requirements intended for products pulled at the factory. • At present, the one-set-ofconditioning-fits-all approach, represented in both the ASTM D 3161 and ASTM D 7158 test standards, does not allow for varying needs that may exist in different climates 8 Disaster Safety Review | 2013 Large granules embedded in the adhesive strip prevented this end of the shingle tab from properly sealing at the conditioning temperatures and duration used to prepare the sample – it is possible that it would have never sealed properly and would need hand tabbing to achieve an adequate seal. © Insurance Institute for Business & Home Safety Note how little of the sealant strip was activated at this end of the shingle tab when it was conditioned at the conditioning temperature and duration specified in the ASTM standard. It lifted almost immediately as low wind was applied. with different wind risks. This may lead to unintended consequences. For example, the requirement that specimens be conditioned at temperatures between 135 degrees F and 140 degrees F for a period of 16 hours as a worst case may lead manufacturers to select sealants that have a lower melting point than might be desirable for hot climates where the risks of hurricanes are greatest. • The newer ASTM D 7158 method for achieving an “H” rated (150 mph rated) shingle is not considered to be as severe a test as subjecting a test panel to an ASTM D 3161 test with winds blowing at 110 mph for two hours. SHINGLE SEALING • The sealant strips that are key to keeping the shingle tabs adhered to the shingle below are affected by what happens to the bundles as they pass through the supply chain.