Steel Construction Vol 40 No 3 - Mining, Industrial, Import/ Export | Page 12

SAISC FEATURE Why Engineering? My late father Bert Erling in 1948, by taking over the debts, bought Speedy Welders. And they did precisely that, welding repairs and the like. His experience before that had been in structural steel fabrication with Sydmor Engineering (Later to become Power Steel and after that Genrec). So once he had made some profit (he described his jobs as 75% profit in the early days) he bought a Peddinghaus punch and shears and was back into the structural business. My older brother Michael was the sibling who wanted to work in the business, but when he flunked out of engineering at Wits, my future was kind of pre-ordained for me. This between 1963 and 1966 I read for and completed a B SC in Civil engineering at Wits. I was lucky enough to get a job at Dorman Long Africa (Later Dorbyl, DSE and now Aveng Fabrication) in their design office under the doyen of the industry Tommy (Bernard) Thompson. Amongst my mentors in that office were Cameron Napier, Norman Ellis and on the other side of my drawing board was Alan Kemp who went on to become Professor of structural engineering at Wits. But after a year in that office the Defence Force caught up with me and so in 1968 I found myself doing military service. Once again luck was with me, after basic training my engineering degree was recognized and I was transferred to the Professional Design Office which was a part of the Quartermaster General’s department. BELOW: Construction of the North end of the International Conference Centre in Durban. Working for another great mentor, Danie Toerien I found myself working on a whole series of secret projects, which was great exposure and experience. My most “important project” (certainly from the military’s point of view) was to design and supervise the building of the reinforced concrete structure for the Services Golf club house in Voortrekker Hoogte. This was my only real exposure to reinforced concrete in my career. By this time Bert was nagging for me to join Speedy Welders but agreed that I should do an MBA before joining the company. The year 1969 was spent at UCT with a class many of whom have risen to business fame such as Stewart Cohen (co-founder Mr Price), Ian Kantor (co-founder Investec Bank), Mike Levitt (went on to be the Chairman of Old Mutual) and and and. 20 years at Speedy Welders Having successfully completed the MBA course, on 29 September 1969 I joined Speedy Welders. I can safely say I did every job description you can think of related to the structural steel process, from sweeping the floor, design engineer, detailed drawings, machine operator, buyer, qc inspector, site manager and the like through to Managing Director. I might add that my first efforts at project management was an unmitigated disaster. We ran weeks and weeks late. Talk about induction by fire, but what a learning curve. The projects that really stand out in my memory from those days included major steel works for the Sishen South plant, the Sishen Saldanha export project (6 000 tons of steel), President Brand uranium plant, President Steyn 4 shaft, FSG 5 shaft, diamond plants for Letseng and various de Beers mines in Namibia, coal plants and conveyors for New Denmark colliery and Tutuka Power station, numerous plants for AECI (including a replacement nitro-glycerine plant because the existing one blew up.This was in answer to a Sunday afternoon call at home,“Spencer, please get another structure going like the one you did a few years ago, we will let you know when you can erect it...”). On the commercial side we worked on many shopping malls, Westgate, too many OK Bazaars and Pick n Pay stores to mention. Sun hotels were also great customers, we worked on the Cascades at Sun City,Thabanchu Sun, River sun and and and. The lasting memory about the way we did business in those days was how important the hand shake was. Relationships with your customers was all important. We regularly 10 Steel Construction Vol. 40 No. 3 2016 received calls to come and collect a set of drawings to urgently start on a project to be erected some weeks ahead, with the final word being “oh and by the way let me have a price before you finish the job”. In most of those cases we would have been paid in full before (if ever) the written order was received. In 1979 Speedy Welders became a fabricating member of the SAISC and I started to attend meetings. I soon became a committee member. At our peak we were fabricating about 500 tonnes per month. I do not think we ever posted an order to a steel merchant. Most order numbers were “Verbal Spencer”. We trusted and respected each other, which made doing business with “friends” much more fun. One of our more exciting periods was in 1979 when we decided to invest in NC controlled drill line and templating punch machines. Once again we chose Peddinghaus equipment. Visits to factories in Germany and the USA to see this equipment on workshop floors helped us make the right decision. All our drilling information had to be keyed in to the microprocessor through a key board on the machine. We were so excited when the machine drilled holes in 20 seconds (slow compared to 3 seconds these days). Having this entry level state of the art equipment made us one of the best equipped medium size fabricators in the industry. At about the same time we bought our first “Hewlett Packard” desk top programmable calculator (a mini-computer in today’s terms). Our co-director Billy Rimmer who was an expert detailer and a good hand at designing simple structures took to the HP Basic language programming like a duck to water. Between us we developed a program for detailing floor beams. All be it one at a time it was never the less much quicker than by hand and was great to be involved in our own CAD efforts. We even managed to sell a few copies of the program, one finding its way to Australia. Not that we did not have our bad contracts. A 1983 /4 project, which shall remain nameless, ended up in a claim situation amounting to R1.5 million, an enormous amount of money in those days. Our client repudiated the claim and forced us to go the arbitration route. Our clients were masters at delaying tactics and managed to delay the arbitration for well over 2 years, and literally on the steps going to the arbitration they made us an offer to settle. Bert who had long before lost the appetite to continue the fight agreed to settle for way below what