seatec - Finnish marine technology review 1/2005 | Page 44

Harmonic-free Energy Propulsions on Seili Controlled by Vacon´s Liquid-cooled Drives Since March 2004, m/s Seili has been sailing again in the Gulf of Finland, powered with Vacon liquid-cooled main propulsion drives which save space and energy he rebuilt rear of the vessel provides room for two propulsion systems instead of one as earlier. This improves vessel movement and guarantees sufficient power needed for towing and winter navigation, irrespective of ice conditions. The main propulsion on the m/s Seili is controlled by Vacon’s liquid-cooled drives with a total power of 2.3 MW. Six Vacon NXP drives are controlling the steering gear, and two regenerative liquid-cooled NXP drives are controlling the main propulsion equipment. The new dynamic positioning system allows m/s Seili to keep its position automatically without anchoring. The owner, the Finnish Maritime Administration, chose Vacon’s regenerative liquid-cooled drives as they require only small space for assembly and no additional filters are needed onboard to approve power quality. In Vacon drives, harmonic voltage distortion with full load has been under 2%.Thus, it is clearly below the general level of 5%. The Vacon regenerative drive has been developed especially for applications requiring continuous braking. The regenerative drive produces practically harmonicfree energy that can be fed back into the supply. It also actively compensates the supply’s power factor. T Generator power close to converter power Onboard m/s Seili, three 820 kVA Catepillar generators produce a total of 2460 kVA. As the converter load has a power factor 42 SEATEC 2005 close to 1, the continuous generator power is approximately 2400 kW.The two propulsion drives have a power of 1100 kW each, and the steering gears include six drives in total with a power of 15 kW each. Two of the steering gear drives are continuously running hydraulic oil pumps and the other four are running the steering gears. The hotel load is approximately 150 kW. At a crash stop, the propulsion drives will hit the current limit and consume a total of 2 x 1100 kW; steering gears are at full load (90 kW) and the lights are flickering. This is not surprising, as the propulsion, steering and hotel load reach the amount of the total available generator power. The use of frequency conver ters would normally cause problems in harmon- ics and EMC issues.To avoid building a separate clean power net for 400 V, it was decided that a 690 V/400 V transformer would be used instead. This would only be possible if the harmonic content of the 690 V net was low because sensitive navigation equipment, among others, will not otherwise work properly.Thanks to Vacon’s regenerative drive technology, the power factor is ~1, harmonic voltage distortion is below 2% and current distor tion is about 3%. As seen also [