seatec - Finnish marine technology review 1/2005 | Page 43

the Finnish Maritime Administration and through it for shipyards and industries that use seawater in cooling systems. Under the late Professor Seppo Yläsaari, the laboratory played a decisive role in transferring know-how to practical applications in Finland concerning cathodic corrosion prevention systems with external power sources used on ships. The systems are now used in a large par t of ships and in industrial seawater pipelines and por t structures. We have also trained staff at the Maritime Administration and various companies in corrosion prevention techniques,” Aromaa says. “Our expertise also covers industrial and marine seawater pipelines and their heat exchangers, and corrosion prevention and protection. We have studied the use of corrosion inhibitors in several different systems. We have studied the use of different organic and inorganic coatings to protect structures in various circumstances.” Hot galvanisation provides good protection against corrosion In marine corrosion protection, hot galvanisation has established itself as one of the principal protection methods.YIT Industria Oy has manufactured and coated pipelines and pipe modules since 1976.The method involves the hot galvanisation of pipes after manufacture so that the coating is uniform on both the outside and the inside. Some 30% of the pipes on a ship – mainly water and air pipelines – are hot galvanised. Coating is also used as corrosion protection for railings, stairs and hatches, for example, where the coating is covered with paint for even better protection. Zinc is a common coating material also on oil drilling platforms, where underwater structures are generally not painted. They receive additional protection from cathodic anodes, of which there may be hundreds of tonnes on a big platform. Rubber cures pipeline corrosion “Pipeline corrosion on cruise ships is largely the result of difficult conditions: the ships take their water from the sea and often ports surrounded by coral reefs, where the water contains coral sand which erodes pipelines,” explains director Hannu Vesterinen from Kumijaloste Oy. “Rubberisation has proved to be a very good solution.There are various materials available to suit different needs, such as for ships handling oil. Moreover, rubberisation does not increase fire load in areas where fire safety is critical.” ”Rubberisation is usually done after the pipeline has been welded together. A raw rubber film of roughly 4mm is spread at a temperature of about 140º centigrade by vulcanising so that it is fixed tightly to the interior surface of the pipeline. Its adhesion strength is higher than the tensile strength of rubber.” SEATEC 2005 41