RocketSTEM Issue #12 - July 2015 | Page 68

Crisis strikes Russia’s space program By Igor Rozenberg A series of unfortunate events happened in end of April and beginning of May that has raised a few eyebrows about the current state of affairs in Russia’s space exploration program. A string of failures unfolded in the following sequence: • On 28th of April 2015, Soyuz-2.1a Launch Vehicle with Progress M27M cargo vehicle experienced an anomaly that occurred in the end of third stage burn; that lead to the bad separation of the payload from upper stage and left spacecraft spinning on nonnominal orbit and unable to be fully controlled; • On 16th of May, Progress M-26M spacecraft (already docked to module Zvezda) failed to perform a nominal burn to boost ISS orbit; • On 16th of May 2015, (few hours later) Proton-M Launch Vehicle with a commercial payload (Mexican Government MexSat-1 satellite) experienced loss of the mission due to premature shutdown of third stage propulsion system. Progress cargo vehicle Progress cargo vehicle is derivative of manned Soyuz spacecraft and launched atop of either Soyuz-U or Soyuz-2.1a launch vehicle. Progress M-27M was the 123rd Progress spacecraft mission since its maiden flight in Feb 1978. There were the following series of Progress spacecraft: 66 66 Soyuz TMA-12M spacecraft rollout in 2014. Credit: NASA/Joel Kowsky • Progress 7K-TG (11F615A15): 42 spacecrafts flown during 1978– 1990 to resupply Salyut-6, Salyut-7 and Mir Orbital stations. • Progress-M (11F615A55): 43 spacecrafts flown during 1989-2009 to resupply Mir and ISS Orbital stations. • Progress-M1 (11F615A55): 11 spacecrafts with extra propellent in payload flown during 2000-2004 to resupply Mir (4 missions), deorbit Mir (1) mission and resupply ISS (6 missions). • Progress-M (11F615A60): is a current series still in production since maiden flight. Soyuz-2.1a/Progress M-27M launch failure By original design Soyuz-U (rocket that launches Progress spacecrafts), Soyuz-FG (man-rated rocket that launches Soyuz spacecrafts with a crew) and Soyuz-2.1a (new generation Soyuz rocket) share that same third stage (Block I). All of those launch vehicles had been designed and manufactured in Samara Rocket Space Center PROGRESS, while propulsion system for third stage (1 x RD-0110) designed by KBKhA and manufactured by VMZ (both in Voronezh). In a typical mission Progress would supply ISS with dry and liquid consumables, water and propellant for the ISS Zvezda module. Progress propulsion module used to boost the orbit of the station, and after closure of ESA ATV cargo vehicle program, Progress is only remaining spacecraft with such capability. For the last six years there were some anomalies with Block I stage: Aftermath: On 18th of May Russian mission control was able to reboost ISS altitude by 2.8 km after firing Progress M-26M engines for 1,922 seconds. Orbit correction burn took twice longer than planned - mission controllers fired only 4 thruster of 8 according to standard operation procedures. This created optimal conditions for Soyuz TMA-15M landing on 11th of June and rendezvous with the next cargo vehicle in midJuly. Russian mission control plans to use Progress M-26M again for the next orbit reboost. • 24 Aug 2011, Soyuz-U LV, payload Progress M-12M, mission loss was caused by a blocked fuel duct, which caused the engine on Block I to shut down prematurely . • 21 May 2009, Soyuz-2.1a/Fregat LV, payload Meridian 2 satellite premature shutdown of the third stage led to loss of mission (satellite was placed on non-usable orbit that had not been corrected by Fregat space tug). In case of Progress M-27M launch, preliminary data indicates that things went wrong just seconds before separation, apparently depressurisation of third stage oxygen and fuel tanks caused collision between stage and spacecraft, sending it uncontrolled spin to the orbit with higher apogee. Russian mission control was not able www.RocketSTEM .org