RACA Journal January 2019 | Page 63

Support GRANT LAIDLAW Grant Laidlaw is currently the owner of the Air Conditioning and Refrigeration Academy (ACRA) in Edenvale. He holds a Bachelor of Business Administration and an associate degree in educational administration. He has a National Technical Diploma and completed an apprenticeship with Transnet. He has dual-trades status: refrigeration and electrical. He has been involved with SAIRAC for 17 years and has been a Johannesburg committee member for the past eight (chairman in 2011 and 2012). Currently he is the treasurer (Johannesburg council) as well as president (national council). ALL ABOUT BEARINGS By Grant Laidlaw A look into the basic procedures applicable to bearings to see how failure can be prevented. Moses asks: Grant, I work in the industrial air-conditioning industry. We deal with bearings on our pumps, cooling towers, electric motors, and air handlers, but we don’t have procedures for this and when we replace the bearings, the new ones fail quickly. Can you help with a solution? H i Moses, yes I can help. I have previously discussed the types of bearings used, but let us look into basic procedures applicable to bearings. Of course, as a basic principle, always try to determine the cause of the failure in the first place. Let us begin with seals. All installed bearings are sealed from the atmosphere in one way or another. If they are carried in housings such as a plummer/ pillow block or a flange unit, the housing will be provided with the seals. In some cases, the bearing itself is provided with an integral seal or shield on one side, or seals/shields on both sides. In the latter, the bearing is factory lubricated for the life of the bearing. Often, you will find the bearing size followed by a ‘z’ or ‘zz’; alternatively, the size is followed by ‘rs’ or ‘2rs’. This simply means the following: 6202: 6202 z: 6202 zz: 6202 rs: 6202 2rs: No shields or seals Shield on one side Shield on both sides Seal on one side Seal on both sides. Bearing with shield (z and zz). Bearing with rubber seal (rs and 2rs). PRACTICES TO BE FOLLOWED Always follow these practices with bearings, new or old: • Never remove bearings from their packaging until the very last minute (immediately before mounting). • Inspect housing seals and replace if necessary. Always replace a rubber seal. • Leave rust-inhibiting coatings on new bearings intact, except for wiping this away from the bore and from the outside of the outer ring. • Work only in a clean environment; do the job away from any other operation (grinding, drilling, and so on) that is contaminant producing. • Cover and protect all bearings during standing time or breaks. • Thoroughly inspect used bearings that are being reused, as well as new bearings which are being taken from previously opened packages or from damaged packaging. • Clean and dry all components. • Do not spin bearings with compressed air. Although entertaining, this is an extremely dangerous practice, as the bearing may disintegrate or be ricocheted at high speed, creating a high likelihood for injuries. Continued on page 63 www.hvacronline.co.za RACA Journal I January 2019 61