Quarry Southern Africa July 2019 | Page 14

BUSINESS field team that supports users of Osborn machinery while in use; • Technical Administration is a unit which manages all the drawings of plant and equipment; and Part of Osborn’s manufacturing plant. happening around them. Technology has the ability to rapidly influence development over a broad range of industries. Consider the concept of automation for instance. I’m not sure where it started but today we have vacuum cleaners, lawnmowers, drilling rigs and cars operating without human intervention. A new technological feature in one industry can find its way into a completely different industry within a very short timeframe. As a business we work hard at creating ‘total innovative awareness’ and, where appropriate, embrace what makes sense for us to further improve our products and services.” Highlights of 100 years Goosen describes the top highlight of Osborn’s history as being the securing of a licence agreement with Telsmith to manufacture crushing equipment, which “changed the direction of Osborn’s business and laid the foundation of the Osborn we know today. “The 1980s saw the development of a number of coal mines to supply new power stations. One contract that stood out was with New Denmark, with a value of around R80-million. That was a big number in the 80s. We also installed the complete coal handling plant at Matla during that period. Being able to enter the international market, post 1994, presented Osborn with some exciting opportunities. Examples that come to mind are a complete crushing plant installed at an iron ore mine in China and more recently a significant order for equipment going into a gold mine in Spain. Being able to successfully compete with global OEMs, outside the borders of South Africa, is quite satisfying,” says Goosen. 12_QUARRY SA| JULY/AUGUST 2019 Director of Product Development Martin Botha is an employee who’s been with Osborn for the largest proportion of those 100 years. Mining technology does not change at the same pace as in other industries. “Because of its application, users want basic, robust, efficient and reliable equipment. We have equipment that is still fully operational after 30 years, with spares readily available and technicians able to service it. Mining is a tough job – so where bells and whistles are being added to equipment by retrofit, it aims to enable greater automation in use on site. This requires greater hydraulics to remove muscle power. “We’re making our equipment ‘smarter’ and more user-friendly. Health and safety is of paramount importance and Osborn remains committed to incorporating supporting features and operational processes into our plant and equipment.” Botha explains that a lot of the improvement people want from equipment is towards greater efficiency – or doing more with less – but that often comes with the downside of a shorter lifespan of the equipment due to a consequent increase in wear and tear. Customisation of machinery to client requirements is a big part of what Osborn does, including establishment of the plant in situ. “Here the most challenging aspect is correlating the size of the site and the angle of the conveyor, which are co-dependent, as the conveyor has a maximum angle,” says McKenzie. Some of the other customisation solutions include: apron feeders, which • Another unit liaises between sales and engineering to customise individual gear rations and speed specifications, relating mostly to apron feeding sizes. An Osborn primary crusher. Engineered design The design of the equipment is driven by an experienced engineering team, headed by Dave McKenzie, both in respect of new equipment and upgrades to existing equipment, while its experiences in the field are fed into Botha’s R&D department. “We do Finite Element Analysis (FEAs) which measures stresses of any change.” There are three sections: • Production Engineering consists of a www.quarryonline.co.za