A key feature in this year’ s FIT Show review is Regency Glass, a leading UK IGU manufacturer, showcasing its development of an ultra-thin triple-glazed unit( TGU) and a £ 15 million investment in automation and machinery to support its production.

With the UK’ s first ultra-thin TGU featuring a 0.5mm glass centre pane, Regency Glass is setting a new benchmark in the glazing industry; delivering triple-glazing performance at near double-glazing weight. The product, developed in collaboration with Corning Incorporated, promises significant improvements in thermal performance, with U-values as low as 0.5 W / m ² K and a unit weight only 5 % heavier than that of standard double glazing. This innovation answers long-standing challenges: how to achieve high energy performance without adding excessive thickness or weight.

Powered by World-Class Partnerships and Automation

Supporting this leap is a trio of powerhouse partnerships with Jotika, HEGLA, and Glaston- each bringing decades of expertise to Regency’ s expanded manufacturing footprint.

Software partner Jotika, a trusted collaborator for over 30 years, is developing a bespoke, factory-wide system tailored to the specific needs of ultra-thin IGU

production. The software will streamline automation, optimise throughput, and offer real-time data access across the shop floor.

“ This isn’ t just about keeping up, it’ s about staying ahead,” says Liam Briars, Chief Information Officer at Regency Glass.“ Jotika’ s system will form the digital backbone of our next-generation manufacturing.”

On the machinery front, Regency Glass has made a landmark investment in cutting-edge systems from HEGLA, including thin glass cutting tables and SortJet automation. This equipment will enable

fast, precise, and scalable production of the new units.

“ Our new product redefines what’ s possible in the UK glazing market,” explains Bradley Beazant, Chief Development Officer.“ HEGLA’ s machinery gives us the tools to manufacture with speed and precision, supported by a decade-long relationship rooted in innovation.”

HEGLA’ s UK Managing Director, Greg Smith, calls it“ the most technologically advanced IG factory in the UK,” noting that the high level of automation sets a new standard for quality and efficiency in the sector.

Glaston Partnership: Pushing Technical Boundaries

Further advancing Regency’ s manufacturing capabilities is Glaston machinery, including the UK’ s only TPS ® applicator, two MULTI’ ARRISSER machines, a new furnace, and a specialised ultra-thin TGU line. These systems, arriving in Q3 2025, are engineered for unmatched precision and performance.

Wayne Fitzmartin, Chief Operating Officer at Regency, comments:“ We focus on investments that anticipate the glazing industry’ s future needs. With Glaston’ s technology and expertise, we’ re confident in delivering ultra-thin IGUs that bring solutions to the many headaches that traditional triple glazing brings.”

Looking Ahead

With advanced automation and strong industry alliances, Regency Glass is poised to lead the UK glazing market into a new era. The company will share further updates as the ultra-thin TGU, in collaboration with Corning Incorporated, moves toward its commercial launch in Q1 2026.

For more information, contact: Steve Massey, Chief Sales Officer E. stevemassey @ regencyglass. co. uk T. 01942 262 162