Plumbing Africa January 2019 | Page 47

FEATURES 45 CORRUGATED STAINLESS-STEEL PIPES Stainless steel has long been viewed as an expensive alternative for copper in plumbing and one that does not really offer any great advantages but, according to John Tarboton, Sassda executive director, this changed thanks to a few significant industry developments over the past few years. These changes include the opening of Inox Systems’ Boksburg factory back in 2014, meaning that pipe stems are now manufactured locally, and the finalisation of the standard in May 2016, along with the local availability of corrugated piping that received full certification in September 2017, now made accessible via Easyflex. cost-effective. These systems offer differing levels of savings, but they all offer savings over their equivalent copper and brass system counterparts. As pipe sizing becomes larger, so the savings increase,” he says. Tarboton comments, “With the price of stainless- steel corrugated pipe now cost comparable with other metals such as copper, this type of piping provides a number of advantages when compared with ‘conventional’ pipes, as they are lightweight, flexible, require fewer connections and fittings, are self-cleaning, and are less susceptible to extreme temperatures and corrosive environments. The installation time is also reduced when compared with that of a conventional copper system. These same standards base the lifespan of a piping system on a 50-year service life. Since polymer piping systems can never corrode or suffer from metal fatigue, the functionality on day one should be maintained for the entire life of the system. Patrick is quick to add, though, that these savings do not come with a downturn in quality. “Our local National Standards, which are modelled on equivalent international standards, require each polymer pipe system to withstand far higher temperatures at higher pressures than they will ever normally be exposed to in order to prove their suitability, and all pass with flying colours,” he says. In addition, they have far lower life cycle costs. For example, a higher range of stainless steel, such as (Medical) Grade 316, has an average life cycle of 100 years, as does one slightly below that, for example Grade 304. It all depends on the correct grade being specified for the specific environment. Additionally, polymer systems have very low heat conductivity, which allows them to be extremely efficient at transferring water without losing thermal energy (for heated or chilled water applications). They therefore save energy and, by extension, water wastage. Patrick also adds that polymer’s ability to absorb kinetic energy allows the piping to be excellent at absorbing hammer shocks, which is important due to an increasing trend for using lever taps. “In doing so, it also protects the integrity of joints,” he says. Drakenstein Local Municipality, in Paarl, in the Western Cape, is the first in the country to fully convert to the use of stainless steel in all its water treatment and bulk conveyancing applications and currently has a water loss figure of 13.4% versus other municipalities’ average water loss of 39%. But the advantages do not stop there. According to Patrick, the relatively low weight allows polymer pipe to be more easily transported, lifted into place, and installed, while the ruggedness of the product reduces the risk of arriving on site with a damaged product. A minor but also relevant benefit is that aesthetically, corrugated piping holds its own with a number of current design projects looking to use it in exposed installations. “While straight lines are tidy and predictable, polymer pipes’ ability to curve around obstacles, feed through steel and timber frame struts, or even make a long radius bend without using a fitting, is both a time and a cost saving,” says Patrick. POLYMER PIPING SYSTEMS There is a huge variety of plastic and polymer pipes available. Chairman of PHACT, Ken Patrick, explains that there is a polymer pipe solution for every job, with each offering varying benefits. “Polymer pipes are very www.plumbingafrica.co.za Patrick adds that polymer piping also provides good chemical resistance and makes an excellent low-cost option when moving aggressive liquids or under harsh water conditions. PA January 2019 Volume 25 I Number 1