Plumbing Africa January 2019 | Page 45

PROJECT 43 << Continued from page 40 One of the criteria we insist on in all our projects, is that the installer is trained for the given project. Geberit gave us the support that was needed to ensure their product is always installed using the correct methods. The in-depth training and constant refresher courses ensured that a high level of installation success could be maintained. It also gave them the opportunity to go back to the product developer and report installation challenges,” says Abbink, adding that the partnership with Geberit bore fruit, not only for Acsiopolis, but also for Geberit. “It was a very proud moment when the Geberit product developer came over to South Africa to give their input on the project. This was when we realised that our system of involving suppliers and the installer would allow us in Africa to meet the expectations of a full European-quality installation,” he says. GPS PRECISION The tight spaces involved also meant that it quickly became apparent that everything needed to be absolutely precise and that traditional methods were not necessarily the best for ensuring a high-quality installation. “This project required accuracy. After doing the first few floors of cast-in drainage, we realised that using the gridlines provided to us was not giving us the desired accuracy for each point, so we brought in a GPS mapping system that gave us the opportunity to install our points with higher accuracy levels than before, ensuring the plumbing points were in exactly the right position relative to everything else in the building,” says Abbink. “The cast-in system really did a lot to speed up the plumbing installation process. This, combined with the GPS system, optimised the production not only from a plumbing perspective, but from a building perspective as well.” EFFICIENT INSTALLATION Installation speed was also achieved by using the HDPE and Mepla pipes, which Abbink insists were much quicker and easier to install once the necessary training had been completed. “With dozens of kilometres of pipe that needed to be insulated, we took the decision to use a pipe-insulating product. The product reduced the need to go back and insulate,” he says. This insulation proved crucial on the sustainability score of the building. to reheat the water. So there is constant access to hot water without a lot of additional energy input. The heat pumps are also programmed to stop once the water has reached the desired temperature,” says Abbink, who adds that taps, shower heads, and toilets were all chosen with sustainability in mind. With a project as technologically advanced as this one, an installation team that needed a total overhaul on training, and a number of unique challenges, Abbink says the key to success was always going to be teamwork. “There is no barrier between the installer and the consultant. Everyone in the plumbing team, and on this project, is involved and committed to its success. As soon as a problem is identified, all parties contribute to it being solved and push to make sure the job continues to go forward. It is this kind of collaboration that has led to a successful plumbing design and installation, and will eventually lead to a successful project,” he explains. Acsiopolis is set to be completed by September 2019. PA The mixed-use project Acsiopolis is expected to be completed in 2019. LIST OF PROFESSIONALS Developer Acsion Architect / Designer Groskopff Lombart and Huyberechts (GLH) Project manager Groskopff Lombart and Huyberechts (GLH) Consulting engineer Sotiralis consulting engineers (SCE) Electrical engineer Demetriou Electrical (DTE) Mechanical engineer Meccanitek Wet services engineer Abbink Consulting Civil engineer Joe de Mesquita Contractors Main building MECSA HVAC & R Airclima Wet services Thermowise Electrical Demetriou Electrical (DTE) “The use of a heat pump, with properly insulated pipes, means that less heat loss takes place during the circulation process, which reduces the energy required www.plumbingafrica.co.za January 2019 Volume 25 I Number 1