MDA MAY-JUNE 2019 MDA May-June 2019 | Page 51

GHM edia B usiness |product spotlight| Global MDA Journal Smart Industry 4.0 Tech for Closed Loop Operation of Machine Shops Marshall Machines C NC turning Machine tools are extensively used for making components for Automotive, Aerospace, Defence, Oil & Gas,and Railways sectors. The managers & owners of machine shops face 3 ‘Pain Points’: · Hiring, training & retaining ‘ · Meeting the high-quality demands of their customers (below 50 PPM defectives) · Low OEE of machines caused by frequent breakdowns & inefficient use. The IIOT or Industry 4.0 movement has the objective of solving these problems and giving factories higher competitiveness & profits. Many companies are offering their versions of solutions, but the adaptation is low 51 | may-june 2019 because the benefits do not match the costs. Marshall Machines has launched its proprietary Industry 4.0 solution SmartFAC which consists of five patent- applied modules which make it the most comprehensive solution available today. These modules are described below: SmartCorrect: Ensures Zero Defect Components without dependence on skilled operator SmartCount: Optimises productivity by detecting & correcting stoppages & idle time. SmartFAC is a cloud-based technology and is very easily accessible from anywhere around the world. The basic working principle comprises · Data Extraction from M/c and accessories · Transmission of Data to Cloud · Cloud-based Data Analytics SmartInsert: Ensures Optimised Tool Insert Life · Time-bound instructions concerned persons. SmartChek: Prevents breakdown of mechanical elements of the machine SmartFAC is complete Industry 4.0 solution which is comprehensive, simple to implement and delivers huge benefits at a nominal cost. SmartSens: Prevents failure of critical electrical & electronic parts of the machine to www.marshallcnc.com Global MDA Journal