Lubezine Volume 8 * NOVEMBER 2013 - JANUARY 2014 | Page 21
Because transformer oils are designed to provide
electrical insulation under high electrical potentials, any
significant reduction in the dielectric strength will indicate
that the oil is no longer able to perform this vital function.
Acid Number
Figure 1
Oil Oxidation
Oil
Oxygen
Paper Degradation
Sludge and
varnish
Temperature
Acids and
hydroperoxides
Temperature
Paper
Metal catalysts
Water
Degree of Polymerisation
Paper Chain
scission +
water
Free Multi-Width Graph Paper from http://incompetech.com/graphpaper/multiwidth/
Just like lubricating oils, transformer oils are
oxidised under the influence of excessive
temperature and oxygen, particularly in the
presence of small metal particles, which can
act as catalysts. Oxidation products are usually acidic in nature and result in an increase
in acid number.
Further reaction of these acids with the bulk
oil can result in sludge and varnish deposits.
In the worst-case scenario, the oil canals
become blocked and the transformer is not
cooled adequately, which further exacerbates
oil breakdown.
Furthermore, an increase in the acidity has
a damaging effect on the cellulose paper. Oil
degradation by-products, such as acids and
hydroperoxides, also generally have the ability to conduct an electrical charge, which in
turn reduces the insulating properties of the
oil. An increase in Acid Number often goes
hand-in-hand with a decrease in dielectric
strength and increased moisture content as
shown in Figure 1. Again, just like their industrial cousins, the acid content of transformer
oils is determined by Potentiometric titration
with potassium hydroxide.
Furanic concentration
Dielectric Strength
The dielectric strength of a transformer oil
is a measure of the oil’s ability to withstand
electrical stress without failure. Because transformer oils are designed to provide electrical
insulation under high electrical potentials,
any significant reduction in the dielectric
strength will indicate that the oil is no longer
able to perform this vital function. Some
of the things that can cause a reduction in
dielectric strength include contaminants such
as water, sediment, conducting particles, oil
degradation by-products and cellulose paper
breakdown.
The test method for determining dielectric
strength is relatively simple and involves
applying an AC voltage at a controlled
increasing rate to two electrodes immersed
in the transformer oil. The gap is a specified
distance and when the current arcs across this
gap the voltage recorded is used to determine
the dielectric strength.
Power or Dissipation Factor
The power factor of transformer oil is the
ratio of true power to apparent power and is
a measure of the current leakage through the
oil, which in turn is a measure of the contamination or deterioration of the oil. In a trans-
former, a high power factor is an indication
of significant power loss in the transformer
oil, usually as a result of contaminants such
as water, oxidised oil and cellulose paper
degradation, but may also be any substance
in the oil that either resists or conducts electricity differently to that of the oil itself and
may include diesel fuel, lubricating oil and
kerosene. The test is not specific in what it
detects and is usually carried out at elevated
temperatures as contaminants that affect the
test may remain undetected at 25ºC and only
reveal themselves at >90ºC.
Interfacial Tension (IFT)
The interfacial tension of transformer oil is
related to its deterioration. Transformer oil is
generally a hydrocarbon and thus hydrophobic; however, when the sample undergoes
oxidative degradation, oxygenated species
such as carboxylic acids are formed, which
are hydrophilic in nature.
Interfacial tension is the surface tension of
a sample of the oil carefully floated on top of
a layer of water. The more hydrophilic the oil
becomes, the lower the value of the surface
tension between the two liquids.
November 2013-January 2014 | LUBEZINE MAGAZINE
Studies have shown that there is a definite
relationship between acid number and IFT,
an increase in acid number generally shows a
decrease in IFT, however when there is a loss
in IFT without the corresponding increase in
acid number, it is generally because of contamination with another hydrophilic substance
not derived from oxidation of the oil.
Furanics (or degree of
polymerisation)
The solid insulation (