Lubezine Magazine Vol. 9 April - June 2014 | Page 15

See also Nigerian lubes market standards P.28 Controlling Oxidation Different ways or methods can be used to eliminate or control the rate of oxidation in lubricants. Temperature Heat is often accelerates the oxidation process because temperature has two effects on any reaction. The first effect involves activation energy. If the system contains enough energy to push the reaction over the threshold, the reaction will continue while if the energy is not enough, nothing will happen. The second effect is related to the speed of the reaction. The rate of Oxidation will approximately double for every 10°C increase in temperature above 60oC as indicated as the Arrhenius rate rule. This will mean that the lubricant life will be reduced by 50% or one-half for every 10°C increase in temperature. Hence one of the vital ways to reduce the rate of oxidation is controlling of the lubricant temperature. Use of Antioxidants for numerous lubricant problems which include: • Increase of viscosity of the lubricant • Introduction of varnish on the equipment • Formation of sludge in the system • Formation of sediments • Depletion of additives in the lubricant • Breakdown of the base oil • Plugging of the oil filters • Increasing of the total acid number(TAN) • Increase of foaming in the lubricant in service. • Increase in rust formation and corrosion. Therefore, understanding and controlling oxidation is a priority of the lubricant chemist. . February-April 2014 | LUBEZINE MAGAZINE Antioxidants or oxidation inhibitors are used to break into the growth and regeneration of the free radicals that are stable, thus halting the cycle. The different types of oxidation inhibitors used in lubricants can be classified as UV Absorbers, Peroxide degenerators and electron donors or acceptors that break the chain. Using a good base oil Slowing the lubricant aging process or oxidation is largely dependent upon the quality of the lubricant raw materials selected, beginning with the base oil which is the largest lubricant raw material. Use of Hydro-treated base oils in some cases will also reduce the rate of oxidation as it has very low contaminant when produced. Use of Synthetic lubricants Some synthetics, such as polyalphaolefins (PAO), have inherently better oxidation stability than mineral oils. This improved oxidation stability enables the lubricant to operate at slightly higher operating temperature than the mineral lubricant. Use of detergents Detergents are used to clean up the by product of oxidized oil which occurs when antioxidants can’t neutralize the acids effectively by creating a chemical reaction with sludge, and varnish precursors so to neutralize them and keep them soluble. Detection and Filtration of wear metals Early detection of wear metals is very important to be able to reduce the propagation of the oxidation process free radicals. This detection can be done using the used oil analysis. After detection the wear metals should be filtered in most cases for large volume systems use of external filtration system can be adopted. In other systems, the filtration system should be in good condition to be able to trap the wear metals. Dealing with contaminants Any contaminant that contain oxygen or introduces oxygen should be dealt with at earliest opportunity. This includes air and water. This will drastically reduce the rate of oxidation of any lubricant. . 13