MACHINERY [ Extrusion ] |
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processed by software dedicated to fluid-dynamic analysis . This pre-design phase allows the development of new extrusion heads , dies and screws to be optimised by predicting exactly how the material will behave during the machining process . Bausano ‘ s work process also differs in that the data returned by the laboratory instrumentation can be tested in advance at its factory . As a matter of fact , the company is expanding its premises and doubling the space dedicated to the test room for its customers . Specifically , Bausano has two counter-rotating twin-screw extruders MD30 and MD75 . The first , for small production trials , allows the customer ‘ s formulation to be introduced into the machine and the extruded output to be observed before the line is scaled up to industrial level . The second , dedicated to trials on medium-sized plants , is aimed at guaranteeing the productivity targets required by the customer and providing the latter with a sample of material so that it can also be subjected to internal quality controls . Further enhancing the test are two more complete systems , available to Bausano customers . The first , based on an E-GO single-screw extruder for testing PP / PE base blends for the production of single and multilayer pipes , and the second , based on a single-screw extruder from the E-GO R range to test the possibility of regenerating waste materials . |
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A rheometer test |
Laboratory test |
DESING AND PERFORMANCE VALIDATION The uniqueness of Bausano ‘ s services therefore lies in being able to test the customer ‘ s system twice , firstly at its own site . Prior to setup at the customer ‘ s production site , Bausano starts up the line in its own factory , either in the presence of the customer or virtually , to validate the design assumptions and test its performance , operation and noise levels . Bausano technicians are thus able to intervene promptly even before the factory acceptance test ( FAT ), guaranteeing maximum flexibility for the customer . In this way , Bausano offers a space where customers can refine their R & D , for a concept of innovation that goes beyond technological progress and also embraces the value-added services sector . „ The priority for Bausano is customer satisfaction . This is why our distinctive feature lies both in the exclusive range of pre-design services which , starting from the customer ‘ s formulation , allows us to tailor-make the best extrusion line , and in the possibility of verifying the design itself with double testing .“ says Giovanni Bausano , R & D Manager , who concludes , „ In addition to this , there are the after-sales services , which include an extremely well-stocked warehouse of accessories and original spare parts , and a specialised , timely assistance , both onsite and remote , for an all-round support capable of reducing machine downtime and guaranteeing continuity in the production department . A combination that positions us as a reliable partner along the entire value chain ‘. |
Italian technology plast / April 2024 |
www . plastmagazine . it |
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