PRODUCT REVIEWS
“ Flexible, faster and safer”
With its new FLEX three-roll bending machine, HAEUSLER is launching a machine solution that specifically addresses current and future challenges in metalforming: flexibility for changing orders and rapid processes( even with less experienced operating personnel).
“ The FLEX is far more than just a technological upgrade; it stands for measurably higher productivity in companies of all sizes. More customised requirements, varying materials and high deadline pressure with an increasing shortage of skilled workers means that modern manufacturing companies are under enormous pressure to be efficient. Today, machines must perform complex tasks automatically, efficiently and error-free, regardless of the operator’ s level of experience,” HAEUSLER told ISMR.
“ Safety, quality and reproducibility must not fall by the wayside. What is needed are machine concepts that can be flexibly adapted to new production requirements, while reliably delivering consistent results. Our FLEX— a new threeroll bending machine that is designed for flexibility, speed and safety— meets these requirements,” it continued.
A flexible all-rounder
The new FLEX three-roll bending machine.
A rolled component.
“ A wide variety of geometries, materials and sheet thicknesses can be safely processed in one single operation. The intelligent BENDtronic ® control system automatically calculates and [ enables ] the optimum bending pattern. This ensures precise, reproducible results. What’ s more, experienced operators are no longer required for bending, the control system takes care of the entire bending process,” added HAEUSLER.
Flexible adjustment of the rollers enables precision bending results, even with changing materials and complex geometries. With the right accessories, the system can be customised to meet industryspecific requirements which is helpful for companies with frequently changing orders or component batches.
Bending‘ in one go’
FLEX’ s new Traction Control ® bending technology makes it possible to bend workpieces in one single operation. Workpieces are produced in one work step, saving time, reducing process steps and increasing throughput. The high torque ensures rapid, controlled forming, even with challenging materials and large sheet thicknesses.
“ Thanks to the new Traction Control ® system, the plate remains reliably clamped during the entire bending process( unintentional slipping out is impossible). The new BENDtronic control system actively prevents bending errors and reduces the risk of accidents. Complex bending tasks can be carried out automatically and reproducibly, even without in-depth expertise. This ensures safety in the process and confidence in operation,” outlined HAEUSLER to ISMR.
The closed frame design does not transfer any force into the foundation, saving space and reducing installation costs. Low-maintenance components, automatic centralised lubrication and easily accessible areas reduce operating costs over the entire life cycle, added the manufacturer.
“ The FLEX is consistently tailored to the requirements of modern plate metal processing. Whether one-off or series production, thick sheets or intricate geometries, the FLEX offers versatility, precision and safety,” it concluded. n
https:// haeusler. com / en / flex
https:// haeusler. com / rundb iegemaschinen / bendtronic /
ISMR September 2025 | ismr. net | 111