PRODUCT REVIEWS precisely planned to ensure consistency and repeatability . Automatic sorting systems can also separate the cut material in any unmanned shifts . They improve production flow by swiftly providing material to downstream workstations and simplifying part tracking by grouping them by job , kit or the next workstation . This benefit is particularly attractive for six-metre configurations where more parts can be mixed , increasing tracking complexity in proportion to the sheet metal size ,” continued Bello .
The MCU automatic sorting device handles parts of various shapes , sizes and weights . It can work in full multi-gripping mode , picking up several parts in sequence with the same gripping device . It activates the necessary suction cups or magnets individually . It can handle thicknesses ranging from 0.5 to 12mm . Each manipulator can handle weights of up to 65kg , or 130kg when both gripping devices work together . The manipulators are flexible and mobile , with a full 360 ° rotation capability , allowing them to pick up parts of any size or shape .
While the minimum sizes are 100 x 200mm , Salvagnini now offers the smart cluster function to overcome the dimensional limitation when unloading parts below the official threshold , and to prevent automatic sorting from reducing the sheet metal yield . This feature quickly joins small parts together without the need for a cutting frame or
Cutting samples : 3- , 4- , 6- , 8- and10mm .
complicating office programming , effectively reducing overall unloading times .
MCU uses NEXUS software to automatically handle sorting programs . If needed , operators can edit these programs interactively . NEXUS provides full control over the entire production process , including individual sheets at precise points in the cycle . It also offers checking through an integrated 3D simulator .
“ NEXUS eliminates the need to select a specific production strategy during the design phase . It adapts to various requirements whether it ’ s for large batches , small batches , kits or one-off batches ,” outlined Pierandrea Bello .
Free webinar
Sheet Vision System ( SVC )
The L3-6020 also incorporates a new Sheet Vision System ( SVS ) which aligns the sheet ( as an alternative to AVS or a capacitive sensor ). It can recover any portion of leftover sheets to quickly and automatically nest new parts . Its ‘ Multisheet ’ function is designed to simplify multi-sheet management .
A sustainable focus
Both ADLU and MCU prioritise sustainability by using AVC ( adaptive vacuum control ) technology . This technology monitors the vacuum level in the suction cups during gripping and activates vacuum generation only when necessary .
“ This results in a remarkable reduction in compressed air consumption , of over 90 %,” confirmed Bello .
To introduce these two large-format automation systems to the market , Salvagnini has organised a free webinar on Thursday 7 March 2024 at 09.00 CET . It will focus on the distinctive features of the L3-6020 laser , such as its 8kW high-power density source and cutting with compressed air . n
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Sheet length and width measurements processed by the L3-6020 fibre laser .
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