PRODUCT REVIEWS
Pemamek vision for robotic welding
As industries face a shortage of skilled welders , welding automation has emerged as a transformative solution . Pemamek is committed to overcoming this challenge through its work in welding automation technology . The key , it told ISMR , is to develop technology and accessible solutions that anyone , even those without prior programming experience , can use thereby addressing production bottlenecks and enhancing overall efficiency .
From single-cell robot stations to fully automated flexible manufacturing systems , Pemamek offers a wide range of solutions on the market , propelled by advanced software . At the core of Pemamek ’ s robot solution offering lies the PEMA WeldControl 300 Offline , an advanced operating system tailored specifically for heavy robotic welding automation . The software has significant capabilities that help manufacturers to tackle demanding welds and workpieces with large variations in groove geometries .
“ WeldControl 300 Offline is dedicated solely to welding , leveraging intelligent production systems to streamline operations
and empower welders to transition easily into operators with just a few days of training . This approach not only addresses the shortage of skilled welders but also enhances productivity and flexibility in manufacturing environments . The versatility of WeldControl 300 is evident in its wide-ranging applications across various industries ,” Pemamek explained .
WeldControl 300 is a suitable solution for high-mix , low-volume production settings , offering adaptive robotic welding capabilities . By maximising arc-on time for the robot through offline programming , manufacturers can achieve efficiency without compromising on quality . The software ’ s userfriendly interface is designed for rapid and straightforward programming , seamlessly integrated into Pemamek ’ s robotic solutions .
“ PathPlanner improves offline programming by simplifying the process . It enables even welders with little experience to effortlessly create precise welding paths . This ensures that as the number of experienced welders decreases , the process remains efficient and easy to manage ,”
commented Miika Kartano , Pemamek application manager software .
Pemamek ’ s latest add-on feature on WeldControl 300 Offline , the PathPlanner , automates the creation of collision-free paths for welding path planning . This new tool enhances the effectiveness of offline programming and addresses a traditionally time-consuming part of the welding process . Welders with less experience in programming can create welding paths . “ The PathPlanner optimises robot movements seamlessly from approach to welding and exit , ensuring an effortless workflow on even the most complex workpieces and curved panels . By eliminating labour-intensive , path-planning processes , the PathPlanner frees valuable time resources for manufacturers to allocate to other critical tasks . Its compatibility with existing 3D models ensures easy integration , paving the way for advanced welding automation ,” concluded Pemamek . n
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A streamlined approach
StM Waterjet Group is a provider of waterjet cutting systems with offices in Eben , Austria ; Schweinfurt in Germany ; and Reiden in Switzerland . Each of its systems can be used for pure water , abrasive or combined cutting processes so that all machines can cut a wide variety of materials without conversion . Parallel cutting ( 2D ) with up to twelve cutting heads is also possible . Its systems are manufactured in series , preinstalled , tested and usually delivered in container format . “ For almost
50 years , we have been developing futureoriented production solutions at our company headquarters in Eben im Pongau , Austria ,” it told ISMR .
Its waterjet cutting systems include the STM MicroCut 4.0 , STM EcoCut , STM MasterCut , ST PremiumCut ; ST PremiumCut IFC and STM Cube . With STM OneClean modules , water and abrasive can not only be separated from each other , but also largely cleaned and reused for the cutting process . STM BasicClean is designed for abrasive rinsing and offers a fully automatic and spacesaving system with a large bag for collecting the settled abrasive sand . n
ISMR December 2024 / January 2025 | ismr . net | 77