IM 2019 August 19 | Page 41

EXPLOSIVES & BLASTING an Gleeson checked in with Becker Varis to get the latest on its smartblast ® remote firing device, a technology that works in conjunction with a mine’s leaky feeder system to provide full, two-way blast control in underground and surface applications. D IM: Since launching smartblast, has the company won more orders from the underground mining or surface mining sector? BV: We have won considerably more orders from the underground mining sector as we do specialise in underground mining communications. Since the mines were already installing an underground communication system and the smartblast system runs over the communications network, the smartblast system was the logical choice for a number of mines. Dyno Nobel says its EZshot detonator offers users the benefits of accurate electronic timing with the ease of use of the NONEL shock tube 8,000 milliseconds, with the long period delay timing ideal for underground perimeter blasting, it says. The EZshot LP shock tube is identical to the NONEL LP shock tube Dyno Nobel has been producing since the 1970s but comes in a new colour. “This reliable design has stood the test of time and blasters will be familiar with the J-hook connection, virtually eliminating additional training time. EZshot LP takes advantage of the shock tube system allowing wireless communication from initiation to detonation,” the company said. Dyno Nobel, owned by Australia-based Incitec Pivot Ltd, also recently entered an agreement with Mining3 to “develop and deliver transformational technology to improve the productivity, sustainability, and safety of the mining industry”. The company plans to leverage its Mining3 membership through the identification of, and collaboration in, the development of new technologies important to the industry. Wayne Stange, Dyno Nobel’s Vice President of Mining Technology, said: “There are several Mining3 projects that are aligned with our technology development initiatives. Through our Mining3 membership, we will be able to work with a range of researchers and mining equipment and technology services to accelerate the development of transformational technology.” One project Mining3 is working on that will probably interest Dyno Nobel is the pursuit of a non-toxic post-blast bulk alternative explosive. Blasting rebrand and expansion AEL Mining Services (AEL), a member of the JSE- listed AECI Group in South Africa, recently announced its official rebrand to AEL Intelligent Blasting. This move is in line with the organisation’s renewed vision of embracing the technological revolution in the explosives and mining industry, it said. Edwin Ludick, Managing Director at AEL IM: There are now many remote firing devices available to the mining industry; how has Becker Varis continued to differentiate its own smartblast system from other similar products? BV: We rely heavily on feedback from the end users and we are constantly gathering information and talking to customers about their needs and possible product improvements. There is continuous work being done on upgraded designs. The latest being the smartblast 1673 series which has a controller unit that can initiate up 64 remotes. Whereas the previous 1670 series could only initiate eight remote units for each controller. This is especially beneficial for the larger mines that had a requirement for up to 32 remote units in the field which, in the past, required them to have four controllers. Another feature unique to the 1673 series was the addition of post-blast motion detection. Many of the underground mines using the smartblast system to initiate their blast from surface could not always easily tell if the blast had gone off and requested some kind of feedback from the system. With the addition of the motion detector, the user gets immediate post-blast acknowledgement of successful blast initiation. Other added features in the 1673 series include a history event log, increased firing capacity, GPS fencing, among others. IM: What type of mine applications are the ‘sweetspot’ for smartblast? BV: I would say that there isn’t really a ‘sweetspot’; we have smartblast systems installed in all sizes of mines. It all depends on the mine itself and how they distribute their communication networks. In most cases, it is an easy choice to go with smartblast because they will already have the radio communications infrastructure in place which the smartblast system uses as a backbone. This way you only need to maintain one cable system, which will provide both two-way radio communications and remote central blasting, with the possibility to add other data transmissions as well. With the reduced maintenance and less missed blasts, the system can pay itself off within a year. IM: How has the evolution of mine communications systems impacted the use of smartblast? BV: At this stage in the evolution it has not impacted the use of smartblast much, but with integrations of Wi Fi and LTE in mines now, smartblast will have to follow suit, which is part of the development of the product. IM: Are there any recent Smartblast case studies you can mention where the product has achieved impressive results? BV: I can’t give a specific case study, but all smartblast installations have improved overall safety and can save the mine approximately $100,000/y in operation and maintenance costs. IM: How does Becker Varis expect its blasting portfolio to evolve in the next five years? BV: Now that the 1673 series is picking up, we The Becker Varis smartblast remote firing need to concentrate on the new communication device works in conjunction with a mine’s networks to ensure the smartblast system can communication system to provide full, two-way blast control in underground and surface run on all available networks. applications AUGUST 2019 | International Mining 39