IM 2019 August 19 | Page 40

EXPLOSIVES & BLASTING To address this, a system was developed that the nitrates from explosives interacting with water during the blasting process, but, in order to use plastic liners, blastholes have historically needed to be dewatered so that the liner can reach the bottom of the hole and stay there, the applies mineral oil to the bulk truck hose which acts as a lubricant allowing the hose to be withdrawn while keeping the plastic liner and now on embracing technology and evolving as an industry. This means increasing collaboration between mines and their partners; we are miner said. “For blastholes that refill with water, a new approach was required,” Teck said. To tackle this problem, Teck undertook a research project to determine how plastic liners could be used in blastholes that naturally refill with water (often called dynamic blastholes). The safe and effective design,” the company said. It is currently being piloted at Teck’s Fording River and Greenhills operations, but the plan is constantly being approached by our customers to participate in new mining technologies, so we work increasingly in collaboration with them to research project was led by Teck with support from MAXAM, Teck’s explosives provider, and Friesen Plastics, Teck’s liner supplier. Together, to implement the process across all of Teck’s steelmaking coal operations in 2019, the company said. “As a result, every blasthole in the Elk Valley that is operationally accessible will contain a find solutions for the industry as a whole.” No to nitrate various combinations of procedures, liner types/packaging and explosive bulk truck modifications were trialled until a new system liner that protects both the explosive product and the environment. This will significantly reduce nitrate at source and help to protect It is not only the vibration and noise that comes with blasting that miners need to be aware of in their environmental efforts; they also need to ensure nitrogen-based explosives do not have an was developed. Teck explained: “The emulsion in a liner system involves using the charging hose on the explosives truck to place the plastic liner in the water quality,” Teck said. impact on the mine’s surroundings. Spillage, dissolution in wet holes and incomplete detonation during blasting activities can result in soil and water contamination with bottom of a dynamic blasthole. The hole is then loaded with water resistant explosive from the bottom up, both filling the liner and keeping it in dedicated division that commercialises its technology to benefit customers, the company says. Staffed by physicists, engineers and chemists, it continuously improves various aspects of the company’s offering – “from emulsion formulations and blast modelling, to mobile app technology and data transparency”. Keenan said: “The landscape of Mining 4.0 is no longer about commodities; rather, the focus is nitrates, nitrites and ammonia. MAXAM’s Huélamo says controlling nitrogen leaching from blasting operations is an important issue for the company and, on top of assisting several mines on ways to control or reduce leaching, it has been progressing processes for this as a lead participant in the Sustainable Low Impact Mining (SLIM) project, under the European Commission’s Horizon 2020 initiative. The objective of SLIM is to, according to project organisers, “develop a cost-effective and place. Once complete, the end result is a lined blasthole with the explosives protected from the water.” For the plastic liner to be effectively placed down the blasthole, a hydraulic arm and funnel were added to the explosive bulk truck hose and the traditional borehole plastic liners had to be compressed into an accordion shape, according to Teck. The hydraulic arm allows for the hose to be placed directly over the blasthole and the funnel removes the wrinkles from the compressed plastic liner as it unfolds and is sustainable selective low impact mining solution based on non-linear rock mass fragmentation by blasting models, airborne particulate matter, pushed to the bottom of the hole. “This ensures consistent lining of every blasthole while meeting our needs of durability and vibration affections and nitrate leaching mitigation actions for exploitation of small mineral deposits including those with chemically functionality,” the company said. A common problem identified during early tests was the plastic liner being pulled back up complex ore-forming phases.” For this purpose, a new generation of explosives and an advanced automatic blast design software will be applied, according to the organisers. This will be based on improved rock the blasthole as the hose was withdrawn. mass characterisation and fragmentation models for optimum fragmentation, minimum rock damage and far-field vibrations. MAXAM has been leading the development of a solution to address the issue of nitrate leaching within this project and, over on a different continent, has been applying this expertise to mine sites. A recipient of this expertise is Teck, which has been looking to improve water quality in the part of British Columbia’s Elk Valley region it operates in. Teck was previously using plastic liners to stop 38 International Mining | AUGUST 2019 “The digital tools, physical products, and drill and blast expertise within Dyno Nobel allow for us to deliver minimised overall operating costs when engaged as a partner with the customer,” Braden Lusk of DynoConsult says blast material in the hole, Teck said. “This process has now been successfully field tested on over 400 holes and has proven to be a Electronic initiation Dyno Nobel, earlier this year, launched the newest addition to its electronic initiation portfolio, the EZshot ® . This technology offers users the benefits of accurate electronic timing with the ease of use of the NONEL ® shock tube – a product designed to initiate explosions – the company says. “The EZshot detonator series is an exclusive design for underground perimeter blasting. This system gives the customer the ability to use electronic timing for improved perimeter control, helping them to save on time and overall production costs,” Dyno Nobel said. The electronic detonator, EZshot LP, has a high-strength detonator in a heavy walled copper shell with an electronic circuit board timing chip providing precision and accuracy, according to Dyno Nobel. “The smart chip technology in the detonator delivers the timing needed that cannot be reached with tradition non-electric detonators,” the company said. The electronic detonator comes in factory- programmed delay times, ranging from 1,100 to