Heat Exchanger World Magazine February 2025 | Page 53

Product News

Climeon secures an order from NovaAlgoma
Alfa Laval Extend™ is sparking a sea change across the Dairy industry
On the background of the push for more sustainable food processing , Alfa Laval has developed a piece of pioneering , industry-first technology that is set to revolutionize dairy processing by dramatically reducing water , chemical , and energy use during pasteurization , increasing uptime and boosting profitability , and protecting the environment as a result . Alfa Laval ’ s Extend™ is an easy-toinstall add-on to heat exchangers that significantly lowers the buildup of bacteria in the equipment , and in doing so prolongs the operational
uptime of pasteurizers by reducing the need for , and associated costs of , cleaning in place ( CIP ). It does this by sending a weak electrical current through the heat exchanger , which results in a reduction in biofilm of between 90 and 99 %. This allows the critical cleaning interval to be safely extended to 12 hours or more , compared to the current industry standard of eight , and it is already showing its value at one of the largest dairy producers in Scandinavia . The dairy operates two pasteurization lines , each with a total capacity of 70,000 litres per hour , and following the installation of this simple plugand-play technology , the results over the first year have been striking . Over the course of the year at the dairy , Alfa Laval Extend™ has increased uptime by 50 % after reducing cleaning intervals by 30 %. That has meant 7,000 m 3 of water , 100,000 kWh of energy and 35 tonnes of cleaning chemicals have been saved .
Climeon has secured an order from NovaAlgoma Cement Carriers for its HeatPower 300 waste heat recovery technology , set to be installed on a pioneering methanol dual-fuel cement carrier . The RINA-classed vessel is set to become a benchmark for sustainable shipping in the cement industry . The HeatPower 300 unit will generate up to 300 kW of sustainable electricity on board the world ’ s largest cement carrier by harnessing low-grade waste heat from the engine cooling water and exhaust gases . By reclaiming energy that would otherwise be lost in conventional operations , the solution reduces fuel consumption and emissions , directly supporting NACC ’ s sustainability objectives .
The collaboration marks the first time a cement carrier will feature the HeatPower 300 system . Climeon ’ s technology demonstrates its flexibility in delivering both environmental and economic benefits across various vessel types . This installation is a significant step in the maritime industry ’ s transition to cleaner , more efficient technologies and fuels . Climeon ’ s HeatPower 300 captures engine waste heat regardless of fuel type , providing both immediate and longterm economic and environmental benefits for NACC ’ s dual-fuel vessel . The partnership highlights Climeon and NACC ’ s shared commitment to advancing sustainability in the cement shipping sector .
DHT launches new product
Diversified Heat Transfer , Inc . ( DHT ), an engineering and manufacturing company of heat transfer equipment and systems is pleased to announce the launch of a new product aimed at the medical community . An offshoot of their SuperPlate ( SP ) Series of advanced plate-type water heaters , the new SPC Liquid to Liquid Cooling Heat Exchanger is a high-efficiency , brazed plate packaged cooling system . The SPC Series satisfies the most demanding liquid to liquid cooling needs in a multitude of healthcare , campus settings , and industrial environments . It can be utilized for cooling
MRI machines , CT and PET scanners , Electron Microscopes , and Linear Accelerators , as well as for Industrial and HVAC cooling needs , among others . The SPC Series Liquid Cooler can efficiently produce up to 90 GPM of chilled liquid , depending upon operating temperatures , with controllability of +/ - 2 ° F . With a maximum of 150 PSIG water pressure and an adjustable temperature control set point , the SPC uses real-time load tracking and responsive controls to maintain accurate cooling temperatures under various load patterns .
Innovative project receives GBP 2.8M to develop energy-efficient cooling solutions
In response to the increasing frequency of extreme heatwaves in Pakistan , an international research initiative has been awarded GBP 2.8M by UK Research and Innovation ( UKRI ) to develop energy-efficient cooling technologies that could save lives and reduce environmental impact . The S2Cool project , led by Northumbria University , brings together an interdisciplinary consortium of over 30 partners , including academics , industry experts , and policymakers from the UK and Pakistan . It is one of thirteen UK research projects that have each received a share of GBP 33M through UKRI ’ s Ayrton Challenge Programme that will address urgent global energy and climate challenges .
Traditional Mechanical Vapor Compression ( MVC ) air conditioning systems present three major challenges : high energy consumption , high maintenance costs , and use of hazardous refrigerants . Indirect Evaporative Coolers ( IEC ) were developed as an alternative to MVCs , utilizing water ’ s evaporative potential to cool supply air . However , there are known limitations with current IECs , such as poor performance , frequent maintenance requirements , and complicated manufacturing . S2Cool technology works by ‘ supply air ’ – air that has been conditioned - and ‘ working humid air ’ – air used to cool the supply air – passing through a series of dry and wet channels . These channels are separated by high performance non-corrosive conductive material . During the evaporative cooling process , the water droplets in the wet channel evaporate in the stream of air and pass from a liquid to a gas . This transition requires energy , which is extracted from the supply air in the form of heat . As a result of this process , the supply air is cooled down before it leaves the device . The system is also designed to operate on renewable solar photovoltaic power with battery storage , ensuring off-grid capability and resilience against frequent power outages . AI-driven system optimisation will also be a key focus for the project . www . heat-exchanger-world . com Heat Exchanger World February 2025
53