Food Quality Magazine October 2015 | Page 16

Food Quality Magazine ISSUE 04 | OCTOBER 2015 How to Successfully Pass the Audit: Production of Food Containing Allergens Miroslav Šuška, QUALIFOOD s.r.o. Allergen control works very similar to GMO control, although there are many allergic substances that manufacturers have to take account for. EU requires mandatory labeling for 14 allergic components, namely, mollusks, fish, gluten-containing cereals, eggs, milk, soy, peanuts, nuts, celery, sesame, mustard, shellfish, lupine and Sulphur dioxide above 10 mg/kg. These together with other ingredients must be declared in the package. There are, however, exception to the rule. IFS Audit and Assessment The company must identify any allergic substance present in the raw material and the products used. Create an up-to-date list of products and raw materials, taking into account individual allergens present. The list is created based on the HACCP system. Once problematic parts are identified within the manufacturing process, IFS audit and assessment enters the picture. The IFS auditor will assess the following sections: • Operation layout • Product/staff flows • Storage • Internal transport (including materials used for storage of wholesale packages) • Related contamination risks • Locations of stored items from the allergen point-of-view • Procedure followed in case of packaging damage (the SOP is to always store materials without allergens on top of those containing allergens) • Methods of product handling from storage, weighing, dosing, processing, packaging of finished product to storage of finished product Pirture 1 - Introducing an Effective Allergen Control System 16 How to Pass the Audit: Tips and Areas to Focus On 1. The auditor will assess the operation layout and location of manufacturing equipment. Choose a layout that will not promote the transfer of allergens by aerosol or dust during the manufacturing process or cleaning. You must have a regular manufacturing and sanitation cycles. The design of the manufacturing equipment is also important 2. Pay attention to rework and product changes 3. Sampling methods used in pro-