Our secret is to get the process right first and then investigate where potential losses occur .
Quantum Controls has for many years offered a more in-depth solution by backing up these surveys with hire trials , whereby you get black and white results with regards to the energy savings available .
We will measure the energy consumption as it is today , then measure again whilst under the new method which is simulated using temporary hire equipment .
The Q360 Energy Survey looks at all aspects of the site surrounding the use of VSDs and power quality , considering all impacts the equipment can have on the site , and looking at all avenues of potential risk and rewards available , with or without the need to purchase new equipment .
For £ 650 we will do a full day ’ s audit split into 5 main sections , integrating all of the key areas .
HOW DOES IT WORK ? 1 . Power Quality
We analyse the power factor and harmonics on-site as well as the transformer loading %, we also look at the bill and work out what you could save by improving the power quality , in this section will be general information on harmonics and PF , and what it means to the supply , plus site specific information based on what we found .
2 . Asset Integrity
We look at the existing assets , and their age , lifecycle position , maintenance history , failure history and general condition , in this section we group the assets into categories , active obsolete , soon to be obsolete etc , and give them a colour coded rating of what would be most damaging in the event of a failure , which items are the highest risk and would take the most work to repair / replace in the event of a breakdown . Recommendations will be made with regards to longevity of the asset life and risk exposure .
3 . Asset Optimisation
We have a look at the settings and setup of the VSDs to see how they are running , and we again make recommendation based on changing the control of the assets you already have to ensure they are getting the most out of them , both in terms or process control and energy efficiency , looking at things like parallel pumping , flux optimisation , duty standby control , PID control etc .
4 . Energy saving upgrades
This section of the survey would look at where upgrading and replacing assets would offer than an increase in energy
efficiency , more in line with your typical energy report , however , we will use our three-phase logger to show what the load is right now , and predictions based on anticipated savings , the recommendations on this would be along the lines of hires to prove savings , or quotes for the upgrade where it ’ s beyond doubt .
5 . Observations and Recommendations
This is an overview of the above sections with recommendations given financial savings , and also general engineers observations , such as filter media was dirty in all panels , or panels we excessively hot etc .
It will also bring all sections of the report together , in that we will consider the impact on Harmonics and power factor that the recommended VSDs will have , we will also offer guidance on where we feel the biggest benefits will be found and prioritise the actions recommended .
Take your first step into reducing the costs of your plant the planet and ensure you ’ re operating effectively by getting in touch today at service @ quantum-controls . co . uk or + 44 ( 0 ) 1661 897332 and book your no-obligation free trial .
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