Food & Drink Process & Packaging Issue 25 2019 | Page 22

Reaping the benefits of the ‘digital sausage factory’ Investment in cutting edge technology, Managing Director Thomas Schmiedbauer. retrieved from the high-bay storage at including industry-specific software from “Thanks to CSB, our company is much a CSB-Rack. Conveyor belts then take food and drink IT specialist CSB-System, rationalised in many areas.” the retrieved crates to the mixing unit for has enabled leading Austrian sausage producer Wiesbauer to be at the forefront of the development of the smart food factory. When the company’s facility in Vienna was conceived more than 20 years ago, Non-stop cutting, batch processing and production The design of the factory ensures a highly automated and therefore fast process flow from cutting to production. chopping. The next stages are grinding and stuffing, followed by the smokehouse and the fryer and cooker units. At another data capture station, the finished products are entered into the warehouse before they are customer labelled and dispatched. all the major factors for a smart factory Movement of hanging meat to the cutting were taken into account during the lines is carried out automatically using planning stage. They included paperless CSB software. The meat cuts are placed information processing, automatic in E3 crates and transported to the high- This optimised production is supported production and logistics processes, bay meat warehouse in accordance with by effective data management that intelligent material flow control, and information from Recipe Management. ensures a smooth and flawless flow of networking with other company locations On their way, scanners at strategic information. This is particularly important information points read the crate in weigh price labelling, which has to barcodes including the crate number, handle Wiesbauer’s great variety of weight excluding tare, item number and sausage and ham products with the need batch number as well as the destination for the correct recipe details and food defined in the CSB-System. information regulations to be included on A strategically important part of this was the integration of all processes into one software system. Enterprise resource planning, labelling, logistics and traceability are all accessed from the same Error-free labels each label. system. “It is a big advantage to have The required quantities of meat and fat one partner and one system that is so are calculated during stock removal, This is achieved by the central storage closely interlinked,” explains Wiesbauer’s based on the relevant recipe details, and of all relevant labelling details in the ERP 22 FDPP - www.fdpp.co.uk