AUTOMATION
Fig2 : Next generation industrial transport system enabling batch size one production
builders is to manufacture batch sizes of one economically , improve overall equipment effectiveness ( OEE ), and reduce unplanned downtime .
Machine builders focus on reinforcing a structured approach to enable custom packaging techniques . The industry-driven , multivendor environment looks for a collaborative partnership to ensure operational consistency , interoperability , transparency , and decentralized intelligence . Moving from mass production to mass customization needs fast production changeovers demanding a modular , flexible machine design .
z The transport system is a crucial component
A conventional packaging line comprises conveyors and robots needing precise synchronization and damage prevention of both product and system . Moreover , maintenance of such systems on the shop floor was always challenging . Various solutions have been tried out to enable mass customization – most have not been economically viable . ACOPOStrak from B & R has been a sheer game changer in this segment , allowing the adaptive machine .
The next-generation intelligent transportation system offers unmatched flexibility and usability to packaging lines . This highly flexible transport system extends the mass production economy since parts and products are transported quickly and flexibly between processing stations on independently-controlled shuttles .
A generational leap in intelligent , flexible transport systems , ACOPOStrak ’ s unique design delivers decisive technological advantages for connected manufacturing with diverters enabling the merging of product flows or diverting product flows at full production speeds . In addition , it helps manufacturers produce multiple product variants on the same line and packaged in custom sets with zero downtime for changeover .
ACOPOStrak boosts overall equipment effectiveness ( OEE ), multiplies return on investment ( ROI ), and accelerates time to market ( TTM ). B & R ’ s powerful Automation Studio software is a single platform for the complete software development supporting a comprehensive range of hardware from the company , which ensures the success of this approach . Automation Studio coupled with open standards such as Powerlink , openSafety , OPC UA , and PackML enables machine builders to create seamless communication and well-orchestrated performance across multivendor lines .
z Integrated Machine Vision
Another notable innovation , integrated machine vision , plays a significant role in achieving and maintaining high quality in various packaging stages on the
Fig 3 : OPC UA and PackML provide seamless communication and a uniform look and feel across multivendor packaging lines
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