Cold Link Africa May/June 2016 Vol 1 No 5 | Page 39

PROJECT INCORPORATING COLD CHAIN 1 pallet trucks and fork trucks are batterydriven. The charging and replacement of batteries is time consuming. “Our procurement of mechanical handling equipment from Goscor, included a battery handling system (BHS) complete with handling equipment, charging stations and batteries. The system is the most modern available and reduces the replacement time of batteries to three to four minutes,” says Van Zyl. High pressure gas fire suppression All low temperature chambers have a fire suppression system charged with ‘Inergen’ gas. In the event of a fire, sensors detect a rise in temperature and activate the discharge of high pressure (300 bar) gas from a bank of 692 cylinders each with 146kg of charge. The discharge of Inergen reduces the oxygen level below that required to support a flame but above the safety limit for humans. Any staff in the chamber at the time of the fire can then safely leave. The plant has a total refrigeration capacity of 1 402kW with a coefficient of performance (COP) of 4.3. The fire suppression system at Linbro Park is the first of its kind to be installed in South Africa. Passage-ways, the dispatch and receiving bays are fitted with conventional sprinkler systems charged with water. Imperial Cold Logistics do primary and secondary distribution of poultry, fish, yoghurts, and frozen foods for leading processors. Brink Heinemann, manager 2 of Imperial Cold Logistics, Linbro Park explained further, “We also distribute ice cream and that is the reason for the -40°C chamber. Our fleet of 83 vehicles (4-28 tonnes) does secondary distribution within a radius of 450km from Linbro Park.” Its services include cross docking and the handling of frozen raw product. The raw product then leaves the facility to be processed and often returns as a packaged product for secondary distribution. “Our focus is to offer a synergised solution of primary and or secondary distribution or we could call it a one stop shop in the logistics of refrigerated foodstuffs,” he says. “The Linbro Park facility is the flagship of Imperial’s chain of seven stores (Bloemfontein, Cape Town, Durban, Polokwane, Port Elizabeth and Nelspruit) around South Africa and will set the trends for future developments,” says Van Zyl. Next on the cards are a new store in Durban and changes to the facility in Cape Town. “Not all our stores will be able to accommodate the sophistication of Linbro Park, because of the volumes handled, but as far as possible, we will include the technology and expertise gained from Linbro Park to our other stores,” he says. The construction of a multi-purpose, low temperature cold storage facility of the magnitude and sophistication of Linbro Park, is not a common occurrence in South Africa and yet the project team completed it in what was at first considered an impossible time frame. Van Zyl concludes: “Multistage Cooling in particular went the extra mile to make sure that by the end of November we had chambers at -30°C and access passage-ways at temperature – in fact some staff commented on them being too cold!” CLA 3 4 5 1. Mobile racking increased the storage capacity at Linbro Park. 2. A limited