Cold Link Africa March/April 2019 | Page 23

PROJECT INCORPORATING COLD CHAIN 1 3 of 1 880m 2 , the many cabinets, island freezers, cold rooms, and freezer rooms. Material has been chosen for longevity with least maintenance, such as stainless- steel coils in the HC adiabatic gas cooler; a glass fibre tank for hot water storage; copper/aluminium coils in the cabinets and cold room evaporators; galvanised ducting with open top for overhead CO 2 headers in the store; and stainless- steel droppers to cabinets. PnP was very specific and wanted no refrigeration piping visible to the shoppers. 2 CHALLENGES One of the biggest challenges is the fact that the plant room is located quite far from the trading floor because the top floor of the mall is a residential development. This means that pipe runs are quite long with high lift. As mentioned, the plant is located on the top floor of Centre Point while the PnP store is on the ground floor. The refrigerant risers were 8m in height and the furthest pipe run is 140m from the plant room. Also, all the piping from the gas cooler had to be of stainless steel and required coded welders. Because of the residential units, the plant noise level had to be kept to a minimum. The location and direction of installation was considered when placing the equipment; 910mm EC fans were selected for their low noise. The proximity to the sea meant that all equipment had to be corrosion resistant. No municipal water was to be used in the adiabatic condenser, so a water harvesting from the cabinet, cold room blowers, and HVAC had to be designed and installed. East Midlands Water designed and supplied a water filtration to cope with the tough task of filtering the wastewater. SUSTAINABILITY CO 2 has low global warming potential (GWP), which makes it a 1. A work of art done in copper piping and covered in Insuflex insulation. 2. Pick n Pay Centre Point has revolutionised the daily shopping for foodstuffs and household consumables. 3. Ball shut-off valves have moulded insulation covers. 4. The ring main piping as it leaves the plant room, visible behind Perspex covers for easy access to ball valves. 4 COLD LINK AFRICA • March/April 2019 www.coldlinkafrica.co.za 23