Biscuit World Spring 2013 | Page 28

p.26 GC Tucker - BW Spring 2013_p.26 GC Tucker - BW Spring 2013.qxd 13/03/2013 09:47 Page 28 gUEsT cOlumn with Campden BRI OngOing training (right) will ensure the cOnsumer will get the baked prOducts they desire. lower than optimum temperatures or not proving the dough for the correct length of time, impacts on the quality of the bread. Once trainees have seen (and tasted) for themselves the result of cutting corners, skipping on key steps and getting the basics wrong, they understand the importance of getting it right and take that learning back to their bakery, putting it directly into practice and passing on that learning to their colleagues. impRoving skills Technology and automation have undoubtedly made plant bakers’ workload easier. However, it can lead to some bakers getting ‘stuck in a rut’. For example, in a large plant bakery, you may have workers who work on one stage of production – such as mixing batches – but don’t get involved in other parts of the bread making operation. This may result in staff that are less concerned about the result of their efforts – for example producing a tight dough that releases easily from the mixer but causes problems downstream in moulding and proving. One solution is to introduce a system of job rotation in which bakers are assigned different areas for a set period of time before being reassigned to another area. This can provide far more effective on-the-job training, with bakers gaining experience in every aspect of the bread making process, which, if supplemented by additional, tailored industry training, creates much more skilled, knowledgeable and highly motivated plant bakers. There are many bakery courses available offering formal, vocational qualifications in every aspect of baking from basic bread making to cake making, confectionary decorating and pastry craft. Qualifications tend to be National Vocational Qualifications (NVQs) which sometimes combine City and Guilds. NVQs range from Level 1 up to Level 3 and there are also the more recently available VRQs (Vocationally Related Qualifications) as well as HNCs (Higher National Certificates) that can be studied. The take-up of these vocationallyled qualifications tends to be on the low side, particularly in the plant bakery sector. This might partly be because many people don’t understand the differences between NVQs, VRQs and HNCs and the particular benefits of choosing one qualification over another. Perhaps there is a case for having one standardised “Technical innovation will increase the need for a higher level of training.” 28 system of qualifications rather than a range of different courses using different terminology and language that people can understand? What plant bakery managers are looking for is good quality training courses available at the most cost effective price which will help staff improve product quality and reduce wastage. FUTURE TRaining Regardless of whether you work in a large plant bakery or a small craft bakery, good training is absolutely essential to guarantee quality baked products that consumers will enjoy and repeat purchase. Moves to reduce the baking industry’s skills gap and encourage the take-up of formal qualifications have to be a good, positive step forward. Looking to the future, plant bakeries are going to become even more mechanised and automated as technological innovations continue. However, rather than reduce the need for training, this will only increase the need for a higher level of training and technical know-how. The bakers of the future will need to have the right mix of skills and indepth knowledge as well as be able to grasp the wider implications such as changing customer requirements, commercial pressures and environmental constraints. Then – and only then – will the UK baking sector be able to ensure its long-term future and competitiveness. n spring 2013 BISCUIT WORLD