August 2014 August | Page 60

Diesel Dynamics | by Austin Gamble The Importance of High Quality Diesel Test Benches “The definition of insanity is doing the same thing over and over and expecting it to come out different” has been attributed to both Benjamin Franklin and Albert Einstein, but no matter who said it, when it comes to utilising low quality diesel test benches the quotation is spot on. P roprietors of diesel pump rooms play a critical role in the economy, as they effectively keep vehicle fleets running efficiently, and the more efficient the better for the economy. And key to this activity is the quality of diesel test benches, because with the increasing cost of diesel fuel (and fuel is by far the most expensive cost input in fleets) any improvement in fuel consumption, extrapolated over the country’s commercial vehicle parc, is massive. Utilising low quality diesel test benches, with inaccuracy guaranteed each and every time thus equates to insanity. In addition, planned and unplanned “vehicle off road” (VOR) time disrupts service delivery and adds cost to operational budgets. For example, many fleet operations put the cost of downtime in the region of R30 000 to R40 000 per truck per day. This takes into account not just the downtime of the vehicle itself but also the cost of lost business. Today, diesel fuel injection is an exacting technology requiring specialised equipment to service the sophisticated and expensive parts used, and the latest test equipment and repair procedures need to be performed to manufacturers’ specification by qualified technicians. And the manufacturers are upping the ante, driven by legislation, as they strive to conform to Euro v, Euro Vi, and beyond. By implication, this means that the qualified technician and the expensive truck are short changed by inferior equipment, and once again, to add a variation to the quote used in the introduction, to use inferior equipment, or to buy a diesel bench press on price alone is, I’m afraid, another manifestation of insanity. | words in action ➲ Only Bosch offers a rail design with 2,500 b ar – for unrivalled, precise testing at up to 2,200 bar The automotive aftermarket plays a key role in maintaining these high standards, and pressurised rooms are required to repair most common rail fuel injection products. In addition, testing facilities have to utilise the latest computerised test benches not only to stay in the game, but also to increase speed and accuracy to reduce down time and save money for the diesel pump room proprietor and the customer. 58 august 2014