Apparel Online India Magazine April 2nd Issue 2018 | Page 41

INDUSTRY LIVE Gazi Mahbubul Alam, Director, Mahmud Group, visits Apparel Resources office Mahmud Group, a Dhaka-based company doing an annual business of more than US $ 120 million, producing 2.5 million metres of fabric and 9,00,000 denim bottoms per month, is the brain child of Gazi Mahbubul Alam. The company is considered one of the most progressive denim companies in Bangladesh and is always setting milestones for others to follow. Recently, Gazi was in India for business and also visited the office of Apparel Resources (publisher of Apparel Online magazine) headquarter in New Delhi. In discussion with the editorial team of Apparel Resources, he shared his sustainable expansion plans, overall business strategy and opinion on how India and Bangladesh can work together. Working with most of the global top brands and companies, like Zara, Next, Bestseller, M&S, H&M, Kmart, Carrefour, Jack & Jones to mention some, Mahmud Group has a vertical set-up in denims from spinning onwards to jeans manufacturing. Having many firsts in his facilities, Gazi strongly believes in automation and had installed Vibemac machines for jeans manufacturing almost a decade ago when other jeans giants were not so open for the same. Recently the company has invested hugely in an advanced set-up of sustainable washing/finishing solutions from Jeanologia, the first in the world to do so. Technology for innovation, sustainable processes and better control of quality are the focus for further investments. Talking about opportunities in India, he shared that Indian domestic market is very strong and would definitely grow with time, but manufacturers are not yet capable to serve it properly. Gazi Mahbubul Alam, Director, Mahmud Group, Dhaka in discussion with management and editors of Apparel Resources The retail scenario is too diverse and brands need to have a few core products throughout the year, while adding on to the innovations. “Indian buying system should become more organized as their order size may be big but it will be having plenty of styles. There should be reasonable MOQ,” he added. Gazi Mahbubul Alam, Director, Mahmud Group Working with most of the global top brands and companies, like Zara, Next, Bestseller, M&S, H&M, Kmart, Carrefour, Jack & Jones to mention some, Mahmud Group has a vertical set-up in denims from spinning onwards to jeans manufacturing. Sharing a special relation with India, Gazi did his engineering from Chennai, worked in a garment factory in Bangladesh with an Indian boss, sourced fabric from Mafatlal and is now exploring Indian market for his products. Starting his career as a banker after his engineering, Gazi decided to enter into apparel manufacturing when he saw a unit producing trousers in bulk and was immediately fascinated with the industry. He started a garmenting unit in 1993 with 65 machines and grew with time. Mahmud Denim was initiated as a partnership firm in 2016. A stickler for perfection, Gazi also studied merchandising from Sri Lanka to sharpen his skills. “Focus on your target and be honest to yourself,” said Gazi, sharing his mantra for budding entrepreneurs. Technical initiatives Further, the pioneer in denim manufacturing, by investing in automation and managing manpower in the most efficient way, has brought its man-machine ratio down to 1:1.8 over the years and is now working strenuously to reduce it further to 1:1.6 in upcoming months. Supporting the low man-machine ratio concept, Gazi averred: “Earlier, there used to be a lot of helpers in sewing units but now the mode of transportation within factory has changed. Movable tables and conveyor belts are doing work more effectively, so human intervention has to reduce in order to become more profitable.” The company recently invested in ETP which is spread in 25,000 sq. ft. area and is 35 ft. deep. With this installed ETP, Gazi is assured of eliminating the scarcity of sweet water which is needed for dyeing and jeans finishing. www.apparelresources.com | APRIL 16-30, 2018 | Apparel Online India 41