Apparel Online Bangladesh Magazine November Issue 2018 | Page 48

Popular 10 welt pocket making automat brands There are certain operations in garment making that can be termed as ‘critical’. These operations require high skill set and guides and folders to be of superior quality. They are more prone to defects and rework if manually operated and sabotage the entire aesthetic of the garment. In such cases, the specialised sewing automats for different operations can be taken into account to ensure high productivity and high quality. The making of a Piped Pocket (also called double bone pocket) is one such crucial operation of garment making. There are a number of automats of different brands available in the market for this particular operation. Team Apparel Online presents to its readers the popular 10 brands in sewing automats known for welt pocket making. 1 2 3 Juki Brother AMF Reece Juki has been a well-known name offering sewing machines ranging from lockstitch, overlock and coverstitch machines, to electronic bartackers and automated sewing systems. Juki’s automatic welting machine, APW-895N, can stitch straight pockets (with flaps) on suits, jackets and pants. Brother’s sewing machine - BAS-612A also offers an automatic lockstitch slant pocket welt sewer that has a sewing speed of 2,500 RPM. The machine has been graded up so that condensed stitching can be done even on slant welting. Due to this change, the machine rotates reverse about 70 degrees at the time of sewing start and sewing end due to needle bar engage-and-disengage movement. This enables BAS-612A to be able to stitch slant pockets with flaps. AMF Reece is a manufacturer of specialty industrial sewing machines such as mechanical and electronic eyelet buttonhole machines, chainstitch machines, decorative handstitching machines, button stitching and wrapping machines, autojig machines and trouser sewing units including pocket welting machines. The company’s lockwelt series – LW7000 can be used for all types of welted pockets and is ideal for all segments of the apparel industry. It can be used for suits, trousers, jackets, coats, skirts, vests, leather jackets, sportswear, workwear, etc. An easy-to-use operation panel allows to switch from single welt sewing to double welt sewing with a single tap. Equipped with direct-drive motor causing less vibration, APW-895N can run at a maximum speed of 3,000 SPM. Another model, APW-896NS can be used to stitch slanted pockets. With the same SPM as of APW-895N, this model has an LCD panel that facilitates easy adjustment of the knives with world’s first computer-controlled sidewise cutting position of the corner knives. It comes with an automatic stacker and an operating panel from which different operating modes can be selected, such as automatic, manual, program, knife change and cycle program. It is capable of sewing at a speed ranging up to 1,500- 3,000. Stationary tab knives combined with the AC servo motor controlled carriage movement ensure high quality corner cutting on all kinds of fabric. Amongst its other features, cycle sewing allows up to 5 pocket styles that can be selected from the control panel. 48 Apparel Online Bangladesh | November 2018 | www.apparelresources.com 4 Atlanta Attachment Company Atlanta Attachment Company is a suitable choice for stitching a welt pocket in garments like sweat pants and knit shorts. 3800P is an automatic set-in pocket workstation that can simultaneously load and sew overlapping operations with the help of electronic controls and automatic garment transfer. Consisting of two-needle lockstitch sewing head, 3800P is capable of automatic sizing, automatic under trimming and automatic stacking. It can stitch approximately 360 pockets per hour, depending on material and size of parts. Apart from this, Atlanta offers a range of machines for belt loop attachment, collar setting, cuff setting, waistband attachment, bottom hemming, zipper attachment and more. 5 Duerkopp Adler   Duerkopp Adler, the German pioneer in automated and engineered workstations, has a heritage of more than 150 years in delivering innovative solutions to the apparel industry. One of its innovation is 745-35-10-S, an automatic piped pocket making unit, that Duerkopp Adler claims to be the fastest. Suitable for welt pocket making in jackets and trousers, it can sew up to 2,400 pockets (without flaps) and about 1,900 pockets (with flaps) in an 8-hour shift. The maximum speed of the machine is 3,000 SPM. The maximum precision of corner incisions is achievable with 745-35-10-S, due to easily adjustable corner knife system which can be swivelled out for cleaning and maintenance purposes. It is even equipped with three laser lights for fast and precise loading of fabrics. The sewing unit also reduces the frequency of bobbin change because of the double bobbin capacity.