Apparel March 2020 Apparel March 2020 issue | Page 89

FYI TECHNOSPORT TechnoSport is a domestic high performance athleisure brand. They offer good comfort and performance to Indian consumers at the bottom and middle of the pyramid. Its vision is to make performance and functional apparel affordable for the masses. Techno Sport has got great traction among the youth and has disrupted the bottom where branded fakes in atleisure segment were commonplace. In their endeavour to achieve this vision they have become the largest vertically integrated activewear factory in the country. Their production capacity is at 150 tons of fabric per month. It roughly translates to around 650,000 Active RMG per month. They also achieve high performance by seed funding and accelerating technical research in functional fabric technology. Eco-friendly lean manufacturing techniques, helps them reduce cost and also lowers the impact on the environment. The company was started by Sunil Kumar, after he quit his job at a leading global MNC software company. This start-up was built by a couple of friends and a very small capital. They started importing fabrics from Taiwan and began the production process in Tirupur city. But slowly to improve performance and to reduce cost they began manufacturing the fabrics inhouse. This vertically integrated their manufacturing systems. A majority of TechnoSport’s high performance yarns, processing chemicals, dyes, accessories etc are sourced from leading MNCs that have their manufacturing stations in China. But due to the impact of Coronavirus, TechnoSport, which had just begun to settle down is now facing raw material supply disruptions. This in turn has hampered their productivity. Since their yarn is stuck in factories unable to find trucks to transport to port, their dyes, and zipper shipments too are unable to find slots in flight cargo as airfares have shot up drastically. While the Chinese may have done a commendable job in controlling the virus, factories are still unable to function due to tough regulatory measures by the government. Meanwhile demand pressure has catapulted. “Manufacturing is not picking pace in spite of our best efforts. We cannot get any job works or sourcing as the product that we do is extremely technical and our price is challenging. So in this scenario we are requesting our customers to bear with our supply shortages,” said Kumar. APPAREL I March 2020 I 87