ACE Issue 23 2019 | Page 14

Smart manufacturing technology uses this information to improve the production process to create higher quality products. How quality Industry 4.0 technology supports manufacturing Faster production time tables and better scalability Minimising the risk of human injury and the cost of liability claims Industry 4.0 technology also significantly improves the agility of manufacturing processes. Organisations can reduce the time it takes to deliver products by: Employee injuries in the manufacturing industry are noticeably higher than most other sectors. The cost of injuries can be substantial because they consist of: • Keeping production running 24 hours a day, seven days a week • The risk of employee lawsuits • • Not needing to slow production to compensate for employee sickness Having to pay higher UI premiums due to past accidents • • Using technology that does not slow due to human fatigue Paying steep fines for regulatory violations after an accident triggers a compliance audit Industry 4.0 is already proving to be much more efficient. This will lead to faster product deliveries and better customer satisfaction in industries with high wait times. • • Exceptional customer responsiveness Companies using Industry 4.0 technology can improve customer satisfaction by producing goods more rapidly. However, there are other reasons why it is invaluable for companies trying to offer better customer service. Many customers need to refine their specifications and service models over time. Manufacturers have difficulty meeting their evolving expectations with older technology. Fortunately, smart data and automated manufacturing technology improve responsiveness. Manufacturers can alter the software they use to oversee production. A few slight modifications can have a profound impact on their manufacturing models, which makes it much easier for them to respond to new customer requests. 14 • Facing the costs of disruptions in production due to reduced manpower after one or more employees are injured Experiencing lower employee morale if employees are concerned about being injured along with their colleagues Needing to pay to replace or repair damaged equipment caused by human error Automated manufacturing equipment enables companies to depend on smart technology to handle more dangerous tasks. This drastically reduces the risk of human injuries, which can have crippling costs on their bottom line. Better innovation Most Industry 4.0 advocates emphasise the scalability side of the equation. However, the technology can be equally beneficial when it comes to improving the quality of production. Manufacturers that use smart technology depend on deep learning. Over time, this technology develops a better understanding of the products it develops. Users can test the material specifications and technological properties of goods. Manufacturing companies are more dependent on smart technology than ever before. They need to depend on companies that produce high-quality sensors, deep learning algorithms and IoT devices to help them meet their expectations, Radwell International Ltd has helped numerous clients improve their Industry 4.0 processes. They supply a large range of photoelectric sensors, pushbuttons, timers, circuit breakers and other electronic control devices. These smart devices are integrated into the IoT, which enables companies to streamline their production capabilities. Companies like Radwell International understand that while smart technology is highly beneficial to manufacturers, it comes at a cost. They offer solutions to reduce the price point for their customers, including offering surplus parts and used components. They also repair smart technology, which is often more cost-effective than replacing it. These approaches are helping minimise the costs of adopting Industry 4.0 technology, which is making it more accessible to companies around the world. Visit www.info.radwell.co.uk/ace for more information or call 01782 576811