WIRE NEWS WN July 2018 | Page 7

capable of joining copper strip as wide as 45mm wide and as thin as 0.2mm. Precision engineered to create reliable permanent welds stronger than the parent material, the ST40 enabled VPT to reduce the operational scrap rate on the line by 15% during production trials. PWM has now supplied VPT with three ST40 welders that run full-time in production. Adaptations such as automatic flash trimming and annealing of the weld (to soften it and make it less brittle), and automation of the weld cycle and die opening system have been developed to streamline the process. VPT will field the new system across all tube mill production lines and currently has four more ST40 units on order with more to follow. “Technical assistance from PWM, particularly from its Chief Design Engineer, Ivan Turner, has been incredible throughout,” said Joe Napier. “Any problems we had during the development and early fielding of the units were quickly resolved. For example, we went through four design improvements to arrive at our current tooling.” Steve Mepsted, Managing Director of PWM, said: “This has been a fascinating bespoke project to work on. VPT shares our commitment to quality and innovation and together we’ve created a customized welding solution that significantly improves business performance. We’re delighted with the outcome.” . www.pwmltd.co.uk WIRE NEWS July 2018 7