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Hole Finishing Reamer Custom Solution Capabilities Reamer Troubleshooting Problem Hole diameter too large Cause Possible Remedy 1. Reaming tool running out of centre. 2. Concentricity of pilot hole and ream machining unsatisfactory. 3. Built-up edge. 4. Unsuitable cooling lubricant. 5. Reaming tool diameter too large. • • • • • Use equalising adaptor. Re-align, use fl oating head. Change cooling lubricant. Change cutting speed. Measure reamers and send for repairs. 1. Reamer worn. 2. Unsuitable cooling lubricant. 3. Reaming allowance too small. • Replace and refi t tool. • Change cooling lubricant. • Increase reaming allowance. 1. Concentricity of pilot hole and reaming unsatisfactory. 2. Positioning accuracy of pilot hole to reaming. • Re-align, use equalising adaptor. • Correct positioning accuracy. 1. Concentricity of pilot hole and reaming unsatisfactory. 2. Reaming tool skim cutting with ledger. • Re-align, use fl oating head. • Securely clamp reaming tool axially. Nom diameter Hole diameter too small Nom diameter Conical hole profi le wider towards drill runout Nom diameter Conical hole profi le wider at drill entry point (continued) W32 widia.com Nom diameter