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Copy Mills • M270 ™ Series
Additional Application Advice • M270 High-Feed
Applying High-Feed Tools
The high-feed concept bases its strategy in small depth of cut and high fz
values, which results in a higher MRR and productivity with low radial forces.
Ap1 max
Small Ap1 values and higher feed rate
generate lower cutting forces versus
traditional milling strategies.
Recommended when long overhang is
necessary due to lower radial forces.
Maximum L/D ratio of 10 x D.
Rt
L/D ratio % of Ap1 max
to reduce % of vc
to reduce
<4 0% 0%
48 65–75% 20–30%
For CAM programming, the tools can be
programmed as a toroidal tool type by
using the Rt value as the insert radius.
tool diameter
Ø10 Ø12 Ø13 Ø16 Ø17 Ø20
recommended starting Ap1 (mm) 0,40 0,40 0,40 0,60 0,60 0,75
Rt
CAM programming 1,15 1,40 1,40 1,90 1,90 2,30
fz
recommended for general purpose 0,45 0,55 0,55 0,60 0,60 0,70
fz
recommended for 45 HRC (approx.) 0,40 0,45 0,45 0,55 0,55 0,65
fz
recommended for 55 HRC (approx.) 0,30 0,35 0,35 0,45 0,45 0,50
NOTE: Use two effective teeth for feed calculations.
For materials above 45 HRC, we recommend adjusting the ae max to 55% of cutting diameter and using no more than 50% of Ap1 max.
While centre cutting is possible, we recommend using a ramp angle of 0.5°–1.0° to ensure smooth operation.
M130
widia.com
General Programming Information for Applying M270 High-Feed