Washington Business Summer 2019 | Washington Business | Page 43

washington business Khan spoke to Washington Business by phone from Hong Kong, where he has been based since last August, to be closer to his customer base in athletic shoe manufacturing. He talked about his unconventional route to manufacturing, what Lamborghinis have to do with carbon fiber shoes, and what he wishes he could tell his younger self. an unconventional beginning When he started college, Khan planned to go into sports medicine (his father is a doctor), but later changed his major to economics. After graduation and his first experience in banking, he decided he wanted to do something different and moved back home. He had always loved cars growing up, and began working in the high-end car industry, mostly in sales and marketing. He had the idea for traveling regional car demonstrations for Lamborghinis and other high-end cars. He became fascinated with the manufacturing side of the business, particularly the advanced materials, which led to a job in the Tri-Cities. That’s where he began the work in 2010 that turned into Carbitex. “When I realized how relatively new carbon fiber was in the greater scheme of materials, honestly, I just started tinkering in the garage,” Khan said. born in the garage The garage contained a small oven, a small press (think of the kind used to put decals onto T-shirts), some hand tools, things to mix materials, and small tables to cure and process. “The premise essentially was, carbon fiber is this advanced material, it’s still new. I think we can harness its properties in a different way. Let me just try to prove that.” At one point in the prototyping process, they were running a homemade oven overnight. “There are few things more concerning than running an industrial oven that you’ve made yourself without any engineering background overnight in a facility that you’re renting,” Khan said with a laugh. about carbitex Carbitex focuses on flexible carbon fiber technology. Typically carbon fiber is very rigid (think airplane fuselage or hockey stick). Carbitex harnesses the same high-performance properties but in flexible form. Carbitex has four patents with another six pending. Originally eyeing vast potential markets in consumer electronics, fashion, aerospace, oil and gas, and more, the company has since focused on providing material for other industries to use in their own products. For now, they’re zeroed in on the footwear industry, but will add other markets in the future. The company’s three main product lines are CX6, a highly flexible replacement for leather; AFX, which is asymmetrically flexible (stiff in one direction, flexible in the other); and DFX, which is dynamically flexible, changing stiffness as needed. With their unique flexibility properties, AFX and DFX go into the mid-sole of a shoe. That offers the protection of a hiking boot, but lighter and thinner and more supportive — and with the ability to flex like a sneaker when the foot is bent. Carbitex has 18 employees and is in the process of scaling up “a couple orders of magnitude” from its current output. summer 2019 43