Valve World Magazine November 2025 | Seite 37

PRESSURE RELIEF VALVES
minimizing pressure losses at the valve inlet. The inlet is somewhat rounded( usually with a radius of 25 % of the inlet diameter), allowing the flow to flow laminarly and directionally. The nozzle passage area must be large enough to allow a certain amount of flow— the required flow capacity of the process— to be relieved to reduce pressure. However, this required relief capacity should never be less than 30 % of the safety valve’ s actual flow capacity when operating primarily with compressible fluids.
Semi-Nozzle
The semi-nozzle is threaded and sometimes welded to the valve body, especially for high-pressure valves. This has a major disadvantage compared to the integral reactive nozzle; In this type, the process fluid, in addition to constantly coming into contact with the disc and nozzle when the valve is still closed and sealing, also comes into contact with part of the valve body. The figure below shows the set of internal components of a pressure relief valve, including the integral nozzle, the nozzle ring, the disc Holder, and the disc with a metal sealing surface: Both the nozzle and disc are typically made of materials Resistant to wear due to erosion or corrosion, and to the high pressure and high temperature of the process. These materials can be rolled or forged in the case of discs. For the nozzle, these materials can be cast, forged, or rolled, depending on the size and design of each manufacturer. The nozzle sealing surface can also be coated with Stellite ® 6. The correct size of the nozzle orifice for a given volume of fluid and at a pre-established set pressure and overpressure prevents the pressure inside the protected equipment from rising to dangerous levels. Therefore, the pressure and volume of the fluid in the equipment can increase until there is a balance between the flow rate being generated in the process and the actual flow capacity of the valve at the moment the relief pressure( set pressure + overpressure) is reached. Once this balance is achieved, the pressure inside the protected equipment no longer rises beyond the limits permitted by boiler and pressure vessel construction standards. This is achieved when the nozzle throat area is correctly sized in relation to the process’ s required flow capacity. In American design standards, the effective nozzle orifice areas are standardised by API Std. 526. In European designs, these areas are standardised by the manufacturers themselves. The better the nozzle’ s internal surface finish, in addition to the other internal components in the flow path, the higher the Discharge Coefficient( Kd Coefficient), and consequently, the greater its flow capacity. Note: The nozzle area is the smallest cross-sectional area of ​the nozzle throat( diameter). The valve’ s maximum flow capacity is limited by this area and the pressure at which it is set to open.

PN 40 GATE VALVE

RF PN40 EN 558 series 26
A216 WCB cast steel body & bonnet
TRIM 8
Outside screw & yoke
PS: 40 bar TS:-29 ° C /+ 425 ° C
About the author Artur Mathias is an Industrial Mechanical and Chemical Technician and a Member of ISA. As a consultant, he has been active since 1985 in the maintenance, inspection, specification, and sizing of valves. With extensive experience in the field, Artur provides training and technical courses to share his knowledge and expertise with others in the industry. He is also the author of the book“ Válvulas: Industriais, Segurança e Controle”, which serves as a valuable resource for professionals working with valves in various applications.
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