Unique cartridge valve converts hydraulic flow into electric energy
An innovative cartridge valve generates energy , reduces power loss , and simplifies system wiring in hydraulic manifolds .
By Jon Monson
The cartridge valve can be used in a wide range of applications to capture waste energy .
Helios Technologies , Inc . has introduced the ENERGEN™ cartridge valve that converts hydraulic flow into electric energy . Launched by Sun Hydraulics , a Helios company within the Hydraulics segment , ENERGEN™ is a new product in the recently announced ecoline™ program and a direct result of a longstanding focus on quality , performance and innovation .
Capturing waste energy
Josef Matosevic , the Company ’ s President and Chief Executive Officer , commented , “ We are delivering innovation by capitalizing on our expertise in hydraulics and electronics to create one-of-a-kind solutions that will drive change throughout the markets we serve . ENERGEN™ is a unique solution that creates electrical power by capturing wasted energy from hydraulic fluid flow which can then be used to support the growing number of electrical applications required in mobile equipment . Electrification creates more need for power – Helios is creating ways to meet that need .” The rising costs of fuel , increasing use of electrification , and introduction of battery-powered
The outside profile of the catridge valve electric vehicles are increasing the importance of electrical power management . Sun Hydraulics ’ ENERGEN™ solution is a timely direct response . Starting with the understanding of the increasing requirement for electric power and the issue of parasitic energy loss in hydraulics , Sun created this innovative check valve solution in record time . The energy regeneration capability of the cartridge valve is attributed to an integrated generator that converts otherwise lost power into usable energy . This energy can be re-directed to control electronics such as solenoid valves and sensors or to charge a battery within an application ’ s system . The highly engineered generator within a cartridge valve produces supplemental electrical power in situations where increasing demands of electrification have made some electrical power sources insufficient . Equally as important , ENERGEN™ provides energy where manufacturers have traditionally not been able to run an electrical harness , unlocking functionality that was previously not possible .
About the developers Sun Hydraulics designs and manufactures highperformance screw-in hydraulic cartridge valves and manifolds that control force , speed , and motion as integral components in fluid power systems . Helios Technologies manufactures highly engineered motion control and electronic controls technology for diverse end markets , including construction , material handling , agriculture , energy , recreational vehicles , marine and health and wellness .
28 Valve World November 2022 www . valve-world . net