End user interview collective effort aimed at maintaining and enhancing the quality of our valve systems worldwide .” “ In instances where other Dow sites lack experience with specific valves , castings , or alloys , I leverage our global team ’ s expertise . This collaboration enables us to address challenges , share insights , and uphold the highest standards in quality across the diverse range of materials and components we encounter . Overall , my role embodies Dow Terneuzen ’ s commitment to excellence , precision , and global collaboration in the dynamic field of industrial processes and materials .” “ But there is also something that impressed me the most , in a kind of negative way . In spite of all the existing quality systems , we still have to perform inspections to be sure that we have reliable and safe equipment . Still after all these years , after all these quality systems that have been invented and implemented , we still have to perform thorough inspections . If everything worked according to the codes , if every quality and accreditation system worked the way it should , my job would not exist .”
What factors are key in the process of valve inspection ?
“ Valve inspection is a multifaceted endeavor that demands meticulous attention to detail and a comprehensive understanding of various standards and specifications . Unlike simpler components like fittings or pipes , valves present a myriad of complexities due to their diverse design requirements and functionalities . When inspecting a valve , we must navigate through an extensive checklist , covering approximately 35 checkpoints ranging from marking and finish to size and leakage testing . This involves delving into different standards such as ASME , ASTM , MSSP , API , and other codes , as well as NDE codes , necessitating a high level of expertise and experience across all components involved in valve construction .” “ Critical valves undergo rigorous shop inspections to ensure they meet stringent standards regarding functionality , hydrotesting , and seat testing . Failure of critical valves could lead to severe consequences such as plant breakdowns ,
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You get what you inspect , not what you expect .”
underscoring the importance of thorough inspection protocols . While onsite retesting is feasible for smaller valves , larger critical valves require specialized equipment and testing facilities to mitigate risks effectively .” “ Ultimately , the key to effective valve inspection lies in proactive measures taken before installation . Choosing to test valves onsite upon receipt , while possible , may prove too late if discrepancies are detected post-delivery . Therefore , close coordination between internal stakeholders , clear specifications , and strategic decision-making regarding inspection locations are vital to ensuring compliance and mitigating risks associated with valve integrity .”
Which aspect of your work has challenged you the most ?
“ One of the most challenging aspects of my role is navigating the intricate process of coordinating valve inspection logistics amidst varying project demands and timelines . With critical valves scattered across different locations and often sourced from diverse manufacturers , ensuring timely and thorough inspection poses a significant challenge . Balancing the need for onsite testing with the practicalities of transporting valves to specialized facilities for comprehensive examination requires careful planning and effective communication between internal stakeholders .” “ Moreover , mitigating the risks associated with potential valve failures demands a proactive approach to quality assurance , often necessitating tough decisions regarding repair , replacement , or return of non-compliant components . The urgency of project timelines further compounds these challenges , as delays in inspection or remediation efforts can have far-reaching implications on overall project schedules and costs .” “ Despite these challenges , I find that effective teamwork and clear communication channels are instrumental in overcoming obstacles and ensuring the integrity and compliance of critical valves . By fostering strong partnerships between internal departments and external stakeholders , we can navigate complexities , mitigate risks , and uphold the highest standards of quality and safety in valve inspection processes .”
Image courtesy of Dow Terneuzen .