Valve World Americas September 2023 | Page 2

SPOTLIGHT ON : Bonney Forge

Bonney Forge A Leader in Quality Cast Steel Valves

Since its inception , Bonney Forge has been devoted to surpassing expectations and exceeding industry standards . For over 140 years , the company has achieved manufacturing excellence through detailed attention to customers ’ needs . As a leading manufacturer of forged steel fittings and unions , branch connections , forged steel valves , cast steel valves , and bespoke engineered products , Bonney Forge has set a standard for the industry .
Valve World Americas recently had the pleasure of speaking with Bonney Forge ’ s ; Manager of Shipping and Valve Production , Ron Waite ; VP of Product Engineering , Specialties , and China Operations , Paul Heald ; Vice President , of Valve Products and Business Development - Southwest Region , Steve Thomas ; and VP of Sales Engineering and Valve Projects , Tim Harrigan , to learn more about the company ’ s superior cast steel valve capabilities and how its dedication to producing both standard and customized configurations has enhanced its long-standing commitment to end users .
By Angelica Pajkovic & Sara Mathov
In 2002 , Bonney Forge made the decision to add cast steel valves to its fine reputation of product manufacturing . To match its other products , the Bonney Forge team wanted a valve of superior quality , and so the team at Bonney implemented a unique testing program within the cast steel industry which resulted in a product line of unequaled strength , longevity , quality , and wear resistance .
“ After over 20 years in the cast steel valve manufacturing sector , Bonney Forge has established a production system that allows it to produce the highest quality valves in the industry ,” stated Harrigan . “ With our own in-house machining , assembly , and testing processes , we have developed a range of products whose merit can be seen through our presence on major end user approved manufacturers lists ( AMLs ).”
Customers in search of high-quality valves can select from Bonney Forge ’ s full line of cast steel gate , globe , and check valves , which service industries ranging from refining and petrochemical to power generation and renewables . With warehouse inventories exceeding 35 million in value , and the ability to efficiently provide custom products , Bonney Forge has earned its reputation as a go-to source for steel cast valve solutions .
Wholly Owned Facilities
“ While there are several practices used to elevate Bonney Forge ’ s cast steel valves , the company ’ s commitment to wholly owning each of its facilities is one
practice that distinguishes it from other manufacturers ,” stated Heald .
Bonney Forge has owned and operated each of its global facilities since its inception . With locations across the United States , Italy , and Shanghai , the company meets the needs of a global market , while maintaining its dedication
to achieving the highest quality across its full product range .
“ Wholly owning each of our facilities provides us with a lot of flexibility when it comes to production ,” explained Harrigan . “ We fully control each step in the process , such as machining , testing , inspection , and even painting . We can tailor any as-
pect of the valve ’ s construction necessary to accommodate the needs of our customers . Historically , this has allowed us to exceed our customer ’ s expectations .”
To address these expectations , Bonney Forge built a 60,000 sq . ft . warehouse and valve facility that sits on a 19-acre ‘ green field ’ site . This facility was planned and built with expansion capabilities in mind , and it houses the North American valve inventory . In addition to inventory , the assembly and testing operations at this facility simultaneously ensure that cast and forged valves meet or exceed all applicable product specifications .
Unlike other companies , Bonney Forge does not outsource any element of its cast steel valve manufacturing process ; in short , everything it produces is made at one of its locations . “ All of our facilities utilize the same machines , follow the same work procedure guidelines , and use the technologies and innovative valve designs that we develop in the United States ,” said Heald . “ We also conduct frequent technical visits to the facilities to ensure casting quality , machine tool modernization , and processing standardization . While some of the products may be fabricated overseas , the design , technologies , IT , and the standards used to create them are all governed by the processes Bonney Forge Corporation has established ,” continued Thomas .
As a corporation , Bonney Forge is continuously looking at each of its facilities from not only a personnel and quality standpoint but also from a production
2 Valve World Americas | September 2023 • www . valve-world-americas . net