Valve World Americas September 2022 Sample | Page 8

TECH TALK

Another example can be seen in Figure 2 , where severe cavitation in the 6 ” water service valve caused a significant industrial incident . High outlet flow velocity effected the bend in the outlet pipe which unlimitedly caused a hole in the pipe , which in turn damaged nearby process equipment causing a fire .
Automation Tools
The industry today has multiple vendor specific and few vendor independent tools , such as CONVAL and InstruCalc . A common practice is to use vendor a specific tool to find approximate values of the Cv and size or perform preliminary calculations . This practice , however , does not fit well when looking for severe service applications or challenging process conditions where precision and reliability are critical .
Most tools will provide basic calculations and criteria as well as graphic clarity on these . Basic tool will provide calculated values for defined applications operating points – inputs , intermediate calculated vales and primary calculated values are clear and easy to understand , similar to the data shown in Figure 3 .
Figure 6 : Sample assessment of reliability and recommendation on the applicable valve configuration .
A high performing software will show where these operating points are on the Cv curve to provide a good assessment of how fit a valve is for the application ’ s primary purpose of flow control . It will also show when the valve is not a good fit , as seen in Figure 4 . Here the minimal flow conditions occur at the start of the valve opening when flow turbulence
prevents good flow control . The highest quality tools and software will provide an additional assessment of how well the chosen or evaluated valve fits the application , as shown on Figure 5 .
A good tool will also allow the user to extend the assessment of the application
beyond the one , two or even three operation points . It will provide a simulation of the operation and valve parameters at the full span rather than on discrete operating points , see Figure 6 . Ideally the tool will consider and factor in additional parameters like pressure drop , valve authority , temperature at vena contracta , outlet flow velocity , and others to make recommendations as shown in Figure 7 .
Final Thoughts
ought to be coupled with sophisticated advanced tools to provide consistent and optimal results . The use of tools and ensuring that criteria are not overlooked will maximize productivity and the reliability of process industry . Automation tools cannot replace the essence of engineering – knowledge , critical thinking , team work , nor can they be a substitute for often intimate manufacturer knowledge of how their valves perform , but it
In summary the demographic and business realities of the modern time dictate
can supplement and help these tasks to reduce variability and increase consis-
that expert knowhow and experience
tency of the positive results .
Figure 7 : Recommendation on the applicable valve configuration for specific application .
ABOUT THE AUTHOR
Alex Koifman , instrument information management and business process consultant , has been involved in instrument plant design and valve sizing software systems since 1995 in a variety positions for engineering and software companies , including Intergraph ( Hexagon ) and F . I . R . S . T . GmbH . His current focus is introduction and support of the CONVAL ® - world ’ s leading valve and instrument sizing application – in North America . He has been involved with Valve World since 2017 and has been moderating Valve World Americas workshops since 2019 . He also contributed to the work on the WIB Recommended Practice S 2812-X-19 leading to the development of the ISO 5115 . At the Valve World Mexico 2022 he will participate at the Valve selection panel and present advanced valve sizing and selection application at the Control Valves track .
8 Valve World Americas | September 2022 • www . valve-world-americas . net