UK Cigar Scene Magazine October Issue 10 | Page 17

However its success caused a problem. Staff in the company, including the rollers, had always been allowed to smoke as many cigars as they liked. All of a sudden everyone was smoking the Liga Privada. The CFO insisted the rule was changed and in reaction the rollers got together and created their own cigar. Other members of staff tried the blend and enjoyed it and it was decided to put this blend into production with the name Undercrown. MUWAT, short for ‘My Uzi Weighs a Ton’, is actually made in the Joya de Nicaragua factory, using a mixture of Nicaraguan and Brazilian tobacco for a little extra sweetness. Today production in Nicaragua has grown to the point where the company has two factories, the huge La Grande Fabrica in Esteli is over 96,000 sq feet and has recently had a second storey added. There is also a second building across the road which is 60,000 sq ft which holds the huge tobacco stocks, necessary because the Drew uses tobacco which has been aged for a minimum of three years. From a distance the company can look like a fun bunch of guys who just happen to make cigars. But everything I heard from Fabien convinces me that this is a very serious and dedicated company. It will be interesting to see what the UK makes of Drew Estate. I know there are a lot of cigar smokers who have been looking forward to these cigars arriving on our shores. Let’s see what the UK thinks when the cigars hit the stores. Nic Wing was talking to Fabien Ziegler of Drew Estate In the factory 417 pairs of rollers work in pairs, one buncher and one roller or finisher. 98% of the rollers and 50% bunchers are women, all trained by the company from scratch. Cigars are produced in an old style with each individual leaf rolled into a tube. This is a company standard and although cigars weigh slightly more and are firmer Fabien says it leads to a much better draw and far fewer issues with quality. All cigars go through three quality control levels and the rollers are incentivised based both on the quantity and quality of the cigars they make. Uniquely the factory is totally air conditioned, one of the only buildings in Esteli to have this facility. It means that the humidity and temperature of the cigars in production is totally controlled even during the wet season. Today there are a total of 117 different blends in production so a huge level of planning is required. Acid Kubba Kubba is the company’s top selling line. The tobacco is infused with natural herbal and aromatic oils using a specially developed technique. The Larutan line exotic and aromatic uses tobacco’s which would otherwise be used in pipe tobacco to create different cigar, very popular with pipe smokers. On a topical note as we are discussing coffee at present, Fabien claims the Larutan Dirt is the perfect cigar to go with coffee. Fabien Ziegler Picture by Joe Liggett 16