Trends Winter 2012 | Page 13

kept refining the design for this structure until we made it work. We worked with the pre-caster and the Department of Transportation early during the design process to make sure we could transport the beams.” Each beam was 170 feet long and weighed 200,000 pounds, and transporting them from the manufacturer in Tampa more than 100 miles to Oviedo was no easy task. Moving the beams required finding the best route, coordinating with many government agencies, and using a police escort. The trucks that hauled the beams were modified with extra wheels to accommodate the massive weight and the wide, difficult turns. While engineers were not afraid to stretch the limits of design with the size of the main span, they opted instead to go a little “retro” with the support structure for the bridge. Ayres Associates’ engineers used spread footings, an older engineering method, for the main column rather than deep piling. Spread footings, or steel-reinforced pads, distribute the column load into the soil uniformly and support the structure. “Embracing older engineering techniques allowed easier accommodation of overhead utilities and saved the County money,” Sunna said. Ultimately, the project came in about $700,000 under budget; using this technique helped achieve those savings. Designers also had to remember the ultimate purpose TRENDS │13