Trend Routing & Woodworking Catalogue April 2016 | Page 120

SAFETY INFORMATION & CUTTER CARE Before use, to ensure safe working and to get the best from your Trend cutters, read the following safety instructions and cutter care. POWER TOOL SAFETY l l l l l l l l l l l l l l l l l mm 1.5 - 24 25 - 30 31 - 50 51 - 67 68 - 86 28,000 24,000 18,000 16,000 12,000 l l l Ensure the power tool is in compliance with 2006/42/EC (identified by the CE marking on the power tool). Read and understand instructions supplied with power tool, attachment and cutter. Always remove the plug from the socket before making any adjustments to the machine. Disconnect power tool and attachment from power supply when not in use, before servicing, when making adjustments and when changing accessories such as cutters. Ensure switch is in ”off” position and cutter has stopped rotating. Do not wear loose clothing. Make sure baggy sleeves are rolled up and ties are removed. Ensure long hair is tied back. Always trail the cable away from the working area. Always keep the area around the work piece and the floor clear of obstacles. The level of noise when routing may exceed 85 dB(A) and ear defenders should be worn. Always wear eye protection in the form of goggles, safety spectacles or a visor. Always wear a respirator or dust protection mask. Dust masks/filters should be changed regularly. Fit dust extraction. All Personal Protective Equipment (PPE) must meet current UK and EU legislation. Trial cuts should be made on waste material before starting any project. Always clamp securely the material being machined. Never leave the power tool unattended when it is running. Always wait until the spindle stops rotating before 1.1mm making any adjustments. max Periodically check all nuts and bolts to make sure they are tight and secure. Always keep guards in place and in good working order. Only use cutting tools for woodworking that meet EN847-1/2 safety standards and any subsequent amendments. Hand held power tools produce different vibration levels. Always refer to the specifications and relevant Health and Safety Guide. l l l l l l l l l l l l l l l l l ROUTING SAFETY l l l l l l l Disconnect machine from power source before carrying out any adjustments. Before each use check that the cutting tool is sharp and free from damage. Do not use the cutting tool if it is dull, broken or cracked or if any other damage is noticeable or suspected. Keep hands, hair and clothing clear of the cutter. Clamping surfaces shall be cleaned to remove dirt, grease, oil and water. Tool’s shank must be inserted into the router’s collet at least all the way to the marked point. Tools and tools bodies shall be clamped in such a way that they shall not become loose during operation. Care shall be taken when mounting tools to ensure that the clamping is by the shank of the tool and that the cutting edges are not in contact with each other or with the clamping elements. l Fastening screws and nuts shall be tightened using the appropriate spanners etc., and to the torque value provided by the manufacturer. Extension of the spanner or tightening using hammer blows shall not be permitted. Clamping screws shall be tightened according to instructions provided by the manufacturer. Where instructions are not provided, clamping screws shall be tightened in sequence from the centre outwards. Cutting tools are sharp. Care should be taken when handling them. Check that the cutter is fitted securely in the router collet. Always remove spanners and hex keys from the cutter. Check before starting to cut, that there are no obstructions in the path of the router. When cutting through the full thickness of the material, ensure there are no obstacles beneath the work piece. The direction of routing must always be opposite to the cutters direction of rotation. Do not back-cut or climb-cut. Do not switch on the router with the cutter in contact with the work piece and do not feed the cutter into the work piece until it is at full speed. Always guide the router with both hands. When you are finished routing, release the plunge and allow the machine to come to a complete stop. Ensure the shank size is compatible with the collet. Ensure the cutter can be used safely with the chosen router before use. When using stacked tooling (multi-blade, block, groover etc.) on a spindle arbor, ensure that the cutting edges are staggered to each other to reduce the cutting impact. Feed the router at a constant speed. Too slow a feed speed will result in burning the material and overheating the cutter. Never use cutters with a diameter exceeding the maximum diameter indicated in the technical data of the powertool or attachment used. Do not take heavy and deep cuts in one pass as this will overload the router. The motor of a router is susceptible to the accumulation of sawdust and wood chips and should be blown out, or ‘vacuumed’, frequently to prevent interference with normal motor ventilation. In case of excessive vibrations while using the router stop immediately the operation and have the eccentricity of the router cutter and clamping system checked by competent personnel. MAXIMUM SPEED (n.MAX) l The maximum speed marked on the tool, or shown in the chart or on the packaging should not be exceeded. Where stated, the speed range should be adhered to. Recommended speeds are shown in our Routing Catalogue, in our instructions and/or on our website. USING ROUTERS I