TOG Manufacturing Guide 2023 | Page 2

The Orthotic Group | Quick Reference Guide

The Orthotic Group has been manufacturing custom foot orthotics for over 25 years . Every orthotic we produce is guaranteed to not only fit , but to last . We know that your top priority is to provide your patients with an orthotic that fits right the first time and more importantly , provides the support and comfort they need for years to come . It all starts with the right materials
Our shell options include :
Delrin : is a crystalline plastic , engineered for strength , stiffness and wear resistance . It is suitable for fabricating low-profile dress orthotics and orthoses for obese patients , and its compact density and high tensile strength facilitate ultra-thin orthotic production for any patient . A thin 2-mm composite shell can support over 200lbs and control ranges from semi-flexible to very rigid .
Superform : made of glass and carbon fibers and is a light-weight material when strength and rigidity are essential . Commonly used for athletes or when a very thin orthotic is needed .
SUPERFLEX SPORTFLEX RUNFLEX
SHOE SELECTION A variety of shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid 3.5mm rigid STANDARD COVER 3 / 4 Length – A black 1mm naugahyde topcover Sulcus or Full Length – A black 2mm starsuede topcover
DRESSFLEX FASHIONFLEX COURTFLEX
SHOE SELECTION Slip-on or narrow cut dress shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid 3.5mm rigid STANDARD COVER 3 / 4 , Sulcus or Full Length – A grey 1mm naugahyde topcover
SHOE SELECTION Athletic shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid 3.5mm rigid STANDARD COVER 3 / 4 , Sulcus or Full Length – A blue 3mm ETCTM topcover
SHOE SELECTION High heeled shoes or dance shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid 3.5mm rigid STANDARD COVER Full Length – A black 1mm naugahyde topcover
SHOE SELECTION Running shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid 3.5mm rigid STANDARD COVER Sulcus or Full Length – A blue 3mm ETCTM topcover
SHOE SELECTION Court shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid 3.5mm rigid STANDARD COVER Sulcus or Full Length – A black 2mm ETCTM topcover
SANDALFLEX UCBL GAITPLATE
SHOE SELECTION Sandals CONTROL OPTIONS 1mm STANDARD COVER Full Length – A suede leather topcover
PERFORMANCESPORT
SHOE SELECTION A Variety of Athletic Shoes CONTROL OPTIONS Semi-Rigid STANDARD COVER Full length - Carbon based superform shell with teal 3mm ETCTM topcover
SHOE SELECTION Children ’ s running shoes CONTROL OPTIONS 1mm semi-rigid 2mm rigid STANDARD COVER 3 / 4 Length – A black 1mm naugahyde topcover
PERFORMANCEDRESS
SHOE SELECTION A Variety of Dress Shoes CONTROL OPTIONS Semi-Rigid STANDARD COVER Full length - Carbon based superform shell with grey 1mm naugahyde top cover
SHOE SELECTION Children ’ s flexible running shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid STANDARD COVER 3 / 4 Length – A black 1mm naugahyde topcover
SOFT EVA SUPPORT
SHOE SELECTION Casual CONTROL OPTIONS 45 durometer , semi-flexible STANDARD COVER Full length - White 45 Durometer EVA base with black neoprene or green EVA topcover
Our Top Cover options include :
Blue / Black Vinyl : Vinyl is a popular top cover choice . It is a thin , long-lasting synthetic leather type material ; that is resistant to tearing and moisture ; and allows for minimal friction .
Leather : is a thin , long-lasting cowhide material . It is an excellent top cover in combination with other cushioning layers . Tear resistant , moistureabsorbing , and minimal friction makes it a great option for diabetics and patients that can ’ t tolerate vinyl .
Medium Density EVA : is a hypo-allergenic , durable closed-cell foam . This waterproof material has great density and is designed for good support and durability . Available Thicknesses : 1 / 16 ” & 1 / 8 ”
Neoprene : offers excellent shock absorption . This material is laminated with a breathable colored nylon top for comfort . A perfect selection for orthotics that are worn in shoes exposed to wet environments . Available Thicknesses : 1 / 8 ” & 1 / 16 ”
Black / Blue StarSuede : is a comfortable suede like cloth that is injected with a fungicide and backed with quick return foam for shock absorption
Back / Blue ETC : is a cushioned top cover designed for maximum shock absorption . This cover is composed of a thin ETC low friction top backed with durable quick memory foam and injected with a fresh scent , as well as a fungicide . The properties of this cover allow for reduced heat and moisture within the shoe .
Black / Grey Naugahyde : is a thin vinyl like topcover , designed to take up minimal space in the shoe
Marble Lunasoft : durable topcover ideal for sports activities . This material is a closed cell foam that is hypo-allergenic , non carcinogenic , skin friendly and washable ( with mild soap and water ).
SOCCERFLEX KIDSFLEX DIABETICFLEX
SHOE SELECTION Soccer shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid 3.5mm rigid STANDARD COVER Sulcus or Full Length – A marbled black / white 2mm LunasoftTM topcover
CUSHIONFLEX
SHOE SELECTION Casual lace up and walking shoes CONTROL OPTIONS Flexible STANDARD COVER Sulcus or Full Length – A blue 3mm starsuede topcover
SHOE SELECTION Young children ’ s sport and casual shoes CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid STANDARD COVER 3 / 4 Length – A black 1mm naugahyde topcover Full Length – A black 2mm starsuede topcover
SAFETYFLEX
SHOE SELECTION Safety shoes / boots CONTROL OPTIONS 2mm semi-flexible 3mm semi-rigid 3.5mm rigid STANDARD COVER Sulcus or Full Length – A black 2mm ETCTM topcoverr
SHOE SELECTION Roomy diabetic shoes CONTROL OPTIONS Accommodative / flexible STANDARD COVER Sulcus or Full Length - A white 45 durometer EVA laminated to 3mm blue quick memory foam topcover
LEATHERFLEX
SHOE SELECTION Casual CONTROL OPTIONS 1mm STANDARD COVER Full Length – A leather topcover
FIRM EVA SUPPORT
SHOE SELECTION Casual CONTROL OPTIONS 55 Durometer , semi-rigid STANDARD COVER Full length - Tan 55 Durometer EVA base with black neoprene or green EVA topcover
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