Timber iQ June - July 2019 // Issue: 44 | Page 12

ASSOCIATIONS The backbone of a thatched roof Numerous thatching companies enter the market annually due to the low capital outlay required, only to disappear again after a short period leaving behind a trail of sub-standard roofs and bad debt. By Thatchers Association of South Africa (TASA) 10 JUNE / JULY 2019 // O nly in recent years have certain municipalities made it mandatory that a structural engineer is responsible for the construction of thatch roofs – a misnomer as all other structural elements of a building have always been subject to this requirement. Many roofs, including thatch roofs, are still constructed today without the approval of a specialist engineer which can result in major expenses to the consumer, sometimes many years after construction due to age destruction (tearing of fibres in the timber from overloading). Age destruction of the pole structure, if under-designed, can cause building walls to crack or collapse and in the worst- case scenario the entire collapse of the roof. The rate of age destruction is dependent on the percentage overload to the structural element. The level of competency of new incomers into the industry as well as the changing characteristics of the raw material, have an enormous effect on the quality of the end product. The design and pole construction of a thatch roof are the backbone on which the ‘meat’ is hung, and the carpenter must make it successful. As in the case of a thatcher, the thatching industry is one of the few offers informal craftsmanship for carpenters starting as a regular labourer and working his way up with an experienced carpenter. This process takes at least five years and more and through experience of how construction problems are tackled and figured out, he learns for instance the complex stress factors to which poles are exposed. Rafters for thatch roofs are not assembled in a factory beforehand, but different thicknesses, lengths and classifications of poles are delivered on site. A labourer starts by carrying poles and learns what classifications, thicknesses and lengths of poles are being used for which purposes. He learns the names and to use the different tools and learns the names of the different pole structures. As the labourer gains more experience and knowledge, he gradually progresses to learner carpenter and assistant carpenter by learning for instance: the setting out of the pole structure, timber requirements, planting posts, upright columns, king posts. Rafter, truss and tie beam spacing and positioning of the ring beam. Connections, battens and laths, lath spacing and how to construct valleys and hips. He must not be afraid of heights and learn to put scaffolding together and remove it again. Most carpenters have a ‘team leader’ or senior carpenter who has been working in the industry for about 10 years who mentors and trains junior carpenters. It takes at least The design and pole construction are the backbone of a thatch roof. five years to train a junior carpenter up to a level that he can build small structures such as for rondavel or lapas up to 6m x 6m including a half metre overhang. An experienced and trustworthy senior carpenter may be promoted to a supervisor and may also be able to interpret the engineer’s drawings and build under the supervision of the director or engineer more complicated and larger structures. He should identify and correct construction problems such as deflection with or without the help of the engineer or director. The weight of a thatch layer is 35kg per m 2 , 60kg with poles and with wind load 120kg per m 2 . The design of a pole structure must include wind bracers and must be strong enough to withstand strong winds such as experienced, for instance, in the Cape Province. That is also why nails cannot only be used and the knowledge of how and where nuts and bolts must be used is very important. TASA has committed to offering training seminars for NHBRC inspectors, insurance companies, banks and municipal building inspectors to inform them of specification requirements and what to look at during inspections. Publications such as A Guide to Thatch Construction in South Africa and Pros and Cons in the Thatching Industry can be ordered from TASA. For more information, visit: www.sa-thatchers.co.za. www.timberiq.co.za