LOCAL NEWS
PG Bison ramps up
eMkhondo investment
PG Bison ’ s latest investments in its eMkhondo operations , valued at R560-million , will increase the plant ’ s capacity by 25 %.
PG Bison ( Pty ) Ltd is a proudly South African company that aims to inspire and enable beautiful living spaces . In 2020 , the leading manufacturer of decorative wood-based panel products announced a R2-billion capital investment to be rolled out over the following three years . This includes a major capacity expansion to PG Bison ’ s existing facilities in eMkhondo ( Piet Retief ), Mpumalanga , as well as an additional new medium density fibreboard ( MDF ) plant at the same location .
PG Bison is part of KAP Industrial Holdings Limited , a diversified industrial group consisting of industrial , chemical and logistics businesses that employ more than 19 000 people . The investments into the eMkhondo projects will aim to solidify PG Bison ’ s position as an industry leader in its chosen markets .
The first phase of the upgrades at eMkhondo commenced in 2015 , with the installation of the German Siempelkamp Contiroll press . According to Francois Pienaar , PG Bison Lead Project Manager “ The first project of R500-million involved replacing the old forming press , and the cooling , stacking and sanding lines . Additionally , we installed and commissioned a second melamine faced board ( MFB ) line , with a capacity of 18 000m ² a day . We were also able to ensure we optimise the use of raw materials through improving the press process .”
The completion of the second MFB line has provided PG Bison significantly increased capacity to service market demand with its MelaWood , SupaGloss and Formica LifeSeal Worktop products .
Furthermore , in late 2019 , the company commissioned a refurbished Siempelkamp short-cycle press . “ The refurbishment was managed completely in-house by the PG Bison project team ,” says Pienaar . “ This included all the electrical cabinets , the design of the SCADA control system , the pneumatics , the hydraulics – basically a complete rebuild . We also performed the installation and fitted the line with three Kuka robots for out-feed and inspection . To our knowledge , it ’ s the only roboticised MFB line in the world .”
PG BISON regulatory approvals , the project will commence in 2022 and is expected to be completed by mid-2024 . Justin Berry , Sales & Marketing Executive at PG Bison , says the capital investment project and the localisation opportunities it will create have been positively received by government at all levels . “ A total of R1.85 billion will be invested in this new plant . Currently , we produce 400 cubic metres per day at our MDF plant in Boksburg . When the additional eMkhondo plant comes online , our capacity will be increased by 200 %, with an additional 800 cubic meters per day of MDF . This will give PG Bison a total installed capacity on MDF of 1 200 cubic metres per day between our two MDF plants . We believe the impact of these investments will be significant , contributing to the creation of direct and indirect jobs , as well as skills and enterprise development , and further local partnerships .”
A FOCUS ON IN-HOUSE SKILLS
The Büttner equipment for the new energy plant and driers is being installed by a team from SGS Industrial Services , an Austrianheadquartered global industrial service provider , and the remainder of the project will again be handled by PG Bison ’ s in-house project team .
The first project of R500-million involved replacing the old forming press , and the cooling , stacking , and sanding lines . Additionally , a second melamine faced board ( MFB ) line , with a capacity of 18 000m ² a day was commissioned and installed .
UPGRADES CURRENTLY UNDERWAY , AND MORE IN THE WORKS
Pienaar says the project team is now busy with the complete replacement of its preparation line for the eMkhondo plant . This includes state-of-the-art Austrian Büttner energy plant and driers , screening equipment , a new flaker , and new conveyor systems . The project is due for completion in early 2022 and will result in a 25 % capacity increase at the plant . The value of the project is R560-million .
Pienaar says PG Bison has now received approval from its shareholder , KAP Industrial Holdings Limited , for the next stage in the eMkondo development , which entails building an additional medium density fibre ( MDF ) plant . Pending utilities supply and various
PG BISON
The investments into the eMkhondo projects will aim to solidify PG Bison ’ s position as an industry leader in its chosen markets .
www . timberiq . co . za // DECEMBER 2021 / JANUARY 2022 3