The Satellite Review Magazine The Satellite Review Magazine Vol 2 | Page 15

I n the past, manufacturers and distributors with automated warehouses have relied on two software systems: a warehouse management system (WMS) to manage workflows and product movement throughout the facility, and a warehouse control system (WCS) to direct that movement in real time. Simply put, the WMS sends the commands to the WCS, which then tells the equipment, such as an automated storage and retrieval system (AS/RS), what to do. However, as organizations continue to place a significant emphasis on operational efficiency, they are finding that utilizing a WMS and a WCS as separate systems is presenting challenges in maintaining proper inventory levels, moving product and fulfilling orders. In order to ensure that these two systems are effectively communicating with one another, valuable time, resources and complex integrations are required. The solution to this complexity is a warehouse execution system (WES). A quickly rising trend in warehouse management, a WES is a single software application with integrated WMS and WCS functionality. Removing the need for different function-specific systems, a WES simplifies all warehouse communication and material flow within a facility. Especially befitting for organizations with high throughput needs and increased order volumes, a WES is designed to both receive and track product, while simultaneously matching inventory to customer orders through its order fulfillment processing capabilities. Think of a WES as an orchestra conductor, coordinating both WCS and WMS functions. As orders come in, the system breaks them into logical units of work. Using its WCS functionality, the WES then directs material handling equipment (or even people, if the operation is not entirely automated) to execute the action. At the www. WestfaliaUSA.com same time, the WES’ WMS piece manages higher-level functions like lot management and inventory tracking. Everything comes together in the WES’ software interface, which provides real-time insight of product moving in and out of the warehouse. From there, operators can manage inventory, orders, workflow, automation equipment and more. What if a warehouse wants to introduce a WES but does not yet have automation technology in place? Although there is no need for the WCS functionality, it is still possible to deploy the WES and utilize solely its WMS capabilities. Then, when needed, enabling the WCS functionality is as simple as a flip of a switch. Once properly in place, a WES offers many advantages over separate WMS and WCS applications. Companies no longer require the superfluous time and resources needed to ensure that both systems are communicating with each other, allowing them to focus efforts elsewhere. Also, a WES is flexible enough to seamlessly interface with other applications and host systems, like ERP systems and PLCs, so there are more opportunities to streamline and connect other business functions. Plus, because a WES is specifically designed to work with automation technology, companies looking to introduce or expand their automation capabilities are poised to reap the &V