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SETTING SITES ON ABUS IN GERMANY
» IN THE IDYLLIC COUNTRYSIDE OF Pfaffenhain , Germany , lies the world ’ s largest padlock manufacturer , ABUS . This serene location has welcomed countless UK locksmith customers to witness the unique production process that makes ABUS cylinder systems so exceptional .
While conversations with locksmiths about cylinder systems are always appreciated , witnessing first-hand the company ’ s investment in people , technology , and production is truly also invaluable . Nothing gives greater confidence in ABUS products stems from a deep understanding of the manufacturing processes and rigorous testing methods . Factory tours arranged by ABUS allow customers to experience what sets their cylinder production apart from the rest .
For over six decades , the impressive ABUS facility has been nestled in the picturesque region of Saxony , Germany . The company guides locksmiths through the entire manufacturing process , from
design and production to testing and dispatch .
The design process starts with a virtual cube , which is meticulously refined until it becomes the desired product . This phase involves precise adjustments and pre-testing before manufacturing begins . As designers finalise the product , a 2D blueprint is automatically updated for use in physical production , taking into account factors such as mould flow and injection points to ensure product integrity . Physical testing , while essential , comes later in the process .
During production , proper hardening of raw materials is crucial to avoid brittleness . ABUS achieves this by subjecting materials to controlled temperature fluctuations , strengthening them . Continuous dimensional testing during production guarantees a distortion-free product .
Before releasing products to market , ABUS conducts large-scale testing , which often impresses visiting locksmiths . For
example , corrosion tests involve exposing products to a salty steam bath , simulating real-world conditions . Other tests include cold cutting , laser measurements in a vibration-free room , impact testing , and lock durability tests that assess resistance to various criminal attacks .
Locksmiths who visit the ABUS facility are consistently amazed by the scale of operations and the comprehensive processes involved in creating industryleading cylinders and padlocks .
To join an upcoming tour of the ABUS factory in Pfaffenhain and experience ABUS hospitality , contact your ABUS representative or email info @ abus-uk . co
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